Sensor Bracket Segmentation for Camera Hood Maintenance

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Solution Overview

Problem

Conventional transport equipment with camera-based external environment detection systems face challenges in maintenance due to enlarged reflected wave reducing structures, which increase the number of parts that need to be attached and detached, complicating maintenance work around the sensor hood.

Innovation Solution

The design incorporates a sensor bracket with a separable segment body for the reflected wave reducing structure, allowing for fewer parts to be attached and detached during maintenance, while maintaining the strength and functionality of the fixed body, and includes features like elastic deformation parts and attachment guides to improve workability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the reflected wave reducing structure is enlarged to match the wide viewing angle of modern cameras, then the stray light shielding performance is improved, but the number of parts to be attached and detached during maintenance increases

Engineering Contradiction:
Improvestray light shielding performanceVSAvoidnumber of parts
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The surface forming part is divided into a fixed body (including the attachment part) and a segment body. The segment body can be detached from the fixed body to provide access to the inside of the lens hood for maintenance work, while the fixed body remains attached to the vehicle body. This segmentation allows the reflected wave reducing structure to be enlarged without increasing the number of parts that need to be completely detached during maintenance.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the entire surface forming part with the reflected wave reducing structure is made detachable for maintenance access, then maintenance workability is improved, but the number of parts to be attached and detached increases

Engineering Contradiction:
Improvemaintenance workabilityVSAvoidnumber of parts
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The surface forming part is segmented into a fixed body that remains attached to the vehicle body and a segment body that can be detached. This allows maintenance personnel to access the inside of the lens hood by detaching only the segment body, rather than detaching the entire surface forming part. The fixed body provides structural support and maintains attachment to the vehicle, reducing the number of parts that need to be handled during maintenance.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If the lens hood structure is enlarged to provide better coverage, then the stray light reduction effectiveness is improved, but the weight of the sensor bracket increases

Engineering Contradiction:
Improvestray light reduction effectivenessVSAvoidweight of sensor bracket
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The lens hood is divided into a fixed body and a segment body, allowing the reflected wave reducing structure to be enlarged for better stray light coverage while distributing the weight across two separate components. The segment body can be detached and replaced if needed, and the fixed body remains attached to the vehicle body, providing structural support without requiring the entire structure to be heavy-duty.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11237461B2Transport equipment and sensor bracket
Publication Date: 2022.02.01 HONDA MOTOR CO LTD
  • US11237461B2 patent drawing
  • US11237461B2 patent drawing
  • US11237461B2 patent drawing

AI summary

A vehicle and a camera bracket include a lens hood which surrounds a detection space of an external environment detection camera, in which the lens hood includes a reflected wave reducing structure on at least a portion of a surface facing the detection space, and a bottom surface forming part which forms a surface (bottom surface) having the reflected wave reducing structure on the lens hood includes a fixed body having a portion (a fixed-side structure portion) of the reflected wave reducing structure and fixed to a vehicle main body, and a segment body having the other portion (a segment-side structure portion) of the reflected wave reducing structure and configured to be separable from the fixed body.