Multi-Sensor Calibration Validation Using a Reference Environment

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Solution Overview

Problem

The manual and subjective validation of environmental sensor calibrations, such as lidar sensors, is prone to errors, time-consuming, and heavily dependent on individual skill, lacking reliability and objectivity.

Innovation Solution

A method involving a reference environment, vehicle localization, and computer-assisted transformation rules to derive calibration matrices, using algorithms like iterative closest-point and machine learning, aligns and improves sensor data sets for accurate calibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual and visual validation of sensor calibration is performed, then the process can be completed with simple equipment, but the reliability and objectivity of the calibration validation deteriorates

Engineering Contradiction:
Improvecalibration validation reliabilityVSAvoidvalidation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A reference environment with known geometric characteristics serves as an intermediary object between the environmental sensors and the validation process. The reference environment includes reference objects with precisely defined positions, orientations, and geometric features that mediate the calibration validation by providing objective ground truth data for comparing sensor measurements against known values.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The manual mechanical adjustment process is replaced by computer-based automated processing. A computing device automatically processes sensor data, compares it with reference environment data, and determines calibration accuracy without manual intervention, thereby improving reliability and objectivity while requiring more complex computational infrastructure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If manual adjustment of transformation matrices is performed, then the equipment requirements remain simple, but the time consumption increases significantly

Engineering Contradiction:
Improvecalibration validation speedVSAvoidcalibration validation time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system performs self-validation by automatically comparing sensor measurements against the known reference environment characteristics. The computing device autonomously processes the data, calculates calibration accuracy, and identifies deviations without requiring manual analysis or adjustment, thereby significantly reducing validation time while maintaining simplicity in operational procedures.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If manual calibration validation is performed by skilled personnel, then the required equipment remains simple, but the subjectivity and skill-dependency increase

Engineering Contradiction:
Improvecalibration measurement accuracyVSAvoidoperation skill requirement
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The reference environment acts as an objective intermediary that eliminates subjectivity by providing known ground truth characteristics. Instead of relying on operator skill to assess calibration quality, the system objectively compares sensor measurements against the reference environment's defined geometric properties, ensuring consistent and reproducible validation results regardless of operator expertise.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Human judgment and manual assessment are replaced by automated computational analysis. The computing device performs precise mathematical comparisons between sensor data and reference environment data, eliminating the subjectivity inherent in manual evaluation while reducing the skill requirement for operating the validation system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP4664146A1Method for validating a calibration of a plurality of environment sensors and system for validating a calibration of a plurality of environment sensors
Publication Date: 2025.12.17 MAN TRUCK & BUS SE
  • EP4664146A1 patent drawingFigure 1~2
  • EP4664146A1 patent drawingFigure 3~4
  • EP4664146A1 patent drawing

AI summary

The invention relates to a method for validating a calibration of multiple environmental sensors (12a-b) and a system 100 for validating a calibration of multiple environmental sensors (12a-b). The method comprises providing a reference environment (20), preferably comprising a reference object (20a), in an environment (100) that can be detected at least partially by means of the multiple environmental sensors (12a-b); providing the vehicle (10), wherein the vehicle (10) has the multiple environmental sensors (12a-b) and a localization device (14) for detecting a vehicle position; providing a computer device (16), wherein a reference environment data set, preferably a reference environment point cloud, which characterizes the reference environment (20), is stored on the computer device (16); and detecting the vehicle position by means of the localization device (14).preferably wherein the vehicle position is referenced to a global coordinate system of the environment (100), a simultaneous acquisition of the reference environment (20) by means of the multiple environment sensors (12a-b), wherein sensor raw data sets characterizing the reference environment (20) are created, preferably those referenced to a sensor coordinate system of the respective environment sensor (12a-b), a derivation of a localization transformation rule, preferably a localization transformation matrix, by means of the computer device (16), based on the acquired vehicle position, the reference environment data set and the sensor raw data sets; and a derivation of a calibration transformation rule, preferably a calibration transformation matrix, by means of the computer device (16), based on the reference environment data set, the sensor raw data sets and the localization transformation rule.