Integrated Chemical Sensor Chip With On-Chip Memory Engine

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Solution Overview

Problem

Portable electronic devices' multitasking CPUs face difficulties in controlling chemical sensors due to their inability to maintain control over processes lasting more than one second, which is necessary for chemical sensor operations like gas detection, as they are typically not suited for long-duration processes.

Innovation Solution

An integrated chemical sensor chip with a chemically sensitive layer, a heater, on-chip memory for storing measurement routines, and an engine for controlling the heater and measuring resistance, allowing for asynchronous operation and real-time control of heating and measurement processes without the need for an external microprocessor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a multitasking CPU is used to control chemical sensor operations, then the device can perform core functions such as data and voice communication, but the CPU cannot maintain control of the chemical sensor's operations for durations exceeding one second

Engineering Contradiction:
Improvemultitasking capabilityVSAvoidcontrol duration
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of moving object

Solution Approach 1:

The control system is segmented into two parts: a multitasking CPU for high-level device control and a dedicated engine on the sensor chip for continuous sensor operation. The engine handles the long-duration control tasks independently while the CPU manages communication and data processing, resolving the conflict between multitasking and continuous control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An intermediary interface is introduced between the CPU and the sensor chip's engine. This interface allows the CPU to initiate and configure sensor operations without needing to maintain continuous control, enabling the engine to autonomously manage the measurement process for the required duration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the sensitive layer is heated to elevated temperatures for chemical sensing, then analyte detection is enabled, but power consumption increases

Engineering Contradiction:
Improvedetection capabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The heating is performed periodically rather than continuously. The engine controls the heater to reach elevated temperatures only when measurements are required, then reduces or stops heating between measurements. This periodic heating maintains detection capability while significantly reducing average power consumption.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The heating temperature and duration are dynamically adjusted based on measurement requirements. The engine optimizes the thermal parameters to achieve sufficient analyte detection with minimal energy expenditure, changing temperature and time parameters adaptively rather than maintaining constant high-temperature operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and flexible chemical sensor operations in portable devices by tolerating various time constants and reducing power consumption, making it suitable for mobile applications without impacting thermal or chemical processes, and allowing for different measurement routines to be stored for various use cases.

Implementation Method 1

a heater for heating the sensitive layer

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

As a result of a catalytic reaction, a conductivity of the sensitive layer may change which change can be measured

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS9562871B2Integrated chemical sensor chip
Publication Date: 2017.02.07 SENSIRION AG
  • US9562871B2 patent drawing
  • US9562871B2 patent drawing
  • US9562871B2 patent drawing

AI summary

An integrated chemical sensor chip comprises on or integrated in a common substrate a chemically sensitive layer and a heater heating the sensitive layer. In addition, a memory is provided for the storage of a measurement routine, the measurement routine comprising instructions defining a heating process over time and instructions defining one or more measurement points in time. An I/O interface is provided for receiving a trigger for the measurement routine and for supplying a result of the measurement routine. An engine controls the heater and measures a resistance of the sensitive layer according the instructions of the measurement routine.