Sensor Cleaning Apparatus Using Pressurized Air Ejection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Autonomous vehicle sensors, particularly cameras, experience performance diminishment due to environmental factors like debris and moisture on their transparent surfaces, leading to obscured fields-of-view and impaired image quality, which can compromise safety functions.

Innovation Solution

A computer-implemented method for selectively activating a sensor assembly cleaning apparatus that uses pressurized air to eject debris and moisture from transparent surfaces, with an activation schedule determined based on the physical configuration of the surfaces and vehicle velocity, ensuring effective cleaning while avoiding pressure drops and optimizing power usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cleaning apparatus operates continuously to maintain transparent surfaces, then cleaning effectiveness is improved, but power consumption increases

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system implements periodic cleaning cycles based on activation schedules that determine when and how long to eject fluid onto transparent surfaces. The controller activates the cleaning apparatus at specific time intervals or based on detected obscurement levels, rather than continuous operation, thereby maintaining cleaning effectiveness while reducing overall power consumption.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses sensor data from the vehicle's existing sensors to monitor transparent surface conditions and automatically triggers cleaning only when needed. This self-monitoring and self-triggering mechanism eliminates the need for continuous operation or manual intervention, optimizing power usage based on actual cleaning requirements.

Inventive Principle:
Principle #25Self-service

2Productivity

If fluid is ejected simultaneously onto multiple transparent surfaces, then cleaning productivity is improved, but pressure drop increases

Engineering Contradiction:
Improvecleaning productivityVSAvoidpressure drop
Core Design Contradiction:
ProductivityVSStress or pressure

Solution Approach 1:

The controller divides the cleaning process into segmented operations by ejecting fluid onto different transparent surfaces at different time periods. When multiple surfaces need cleaning, the system staggers the activation of different ejection nozzles or divides the cleaning into sequential phases, ensuring that pressure drop remains within acceptable limits while still achieving comprehensive cleaning of all surfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The activation schedule is dynamically adjusted based on the physical configuration of transparent surfaces and real-time pressure conditions. The controller modifies ejection timing and duration to optimize cleaning effectiveness while maintaining pressure within operational limits, adapting the cleaning strategy to current system conditions.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the cleaning apparatus operates at high power to clear debris efficiently, then cleaning effectiveness is improved, but wear on the apparatus increases

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidapparatus lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

By implementing periodic cleaning cycles with controlled duration, the system maintains cleaning effectiveness while limiting the total operational time of high-power components. The activation schedule ensures that the cleaning apparatus operates at high power only when and for as long as needed to remove obscuring debris, rather than continuous high-power operation, thereby reducing cumulative wear and extending apparatus lifespan.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively clears debris and moisture from sensor surfaces, enhancing image clarity and maintaining sensor performance, thereby ensuring safe autonomous vehicle operation by improving field-of-view and reducing power consumption and wear.

Implementation Method 1

The activation schedule specifies a timing and a duration of ejection of a fluid by the apparatus onto multiple transparent surfaces of the sensor assembly

Methodology Applied
Scientific EffectFluid ejection: Jet

Data Source

PatentUS11554755B2Methods for controlling an apparatus adapted to clean a sensor assembly
Publication Date: 2023.01.17 PONY AI INC
  • US11554755B2 patent drawing
  • US11554755B2 patent drawing
  • US11554755B2 patent drawing

AI summary

A method for controlling a sensor assembly cleaning apparatus includes receiving sensor data from various vehicle sensors, determining a level of obscurement of the transparent surface, and determining whether the level of obscurement exceeds a threshold level. If the transparent surface is obscured beyond the threshold level, a control signal may be sent to the apparatus to initiate the ejection of pressurized air onto the transparent surface. Optionally, the method may further evaluate other parameters such as the vehicle velocity in relation to a threshold vehicle velocity prior to sending the control signal to ensure that the cleaning operation using pressurized air would not be superfluous in light of the vehicle velocity. In addition, a method for selectively activating the sensor assembly cleaning apparatus includes determining an activation schedule for the apparatus based on an arrangement of transparent surfaces and controlling the apparatus to operate based on the activation schedule.