Vehicle Sensor Cleaning Control With Adaptive Air-Fluid Duty Cycles

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Solution Overview

Problem

Existing vehicle sensor cleaning systems are inadequate for effectively removing foreign materials from small sensors located in various parts of vehicles, which can impact autonomous driving and safety, as traditional washer fluid systems are not suited for these small sensors.

Innovation Solution

A vehicle sensor cleaning apparatus with a liquid controller and air controller that dynamically adjust the duty cycle of washer fluid and air spraying based on vehicle speed and rain conditions, allowing for efficient and targeted cleaning of sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a traditional washer fluid emitting system is used to clean sensors, then the cleaning capability for large surfaces is sufficient, but it is ineffective for small sensors located in various portions of a vehicle

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidapplicability to different sensor sizes
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The cleaning system is divided into multiple independent sprayer units (first sprayer, second sprayer, third sprayer, fourth sprayer) positioned at different locations to target different sensor surfaces. Each sprayer can be independently controlled to spray washer fluid at specific angles and positions, enabling effective cleaning of both large and small sensors across various vehicle portions.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If washer fluid is sprayed continuously to ensure thorough cleaning, then cleaning effectiveness is improved, but washer fluid consumption increases

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidwasher fluid consumption
Core Design Contradiction:
Manufacturing precisionVSLoss of substance

Solution Approach 1:

The control unit activates sprayers in alternating periodic intervals rather than continuous operation. The first and second sprayers operate in alternating intervals, as do the third and fourth sprayers. This periodic activation maintains effective cleaning coverage while significantly reducing washer fluid consumption compared to continuous spraying.

Inventive Principle:
Principle #19Periodic action

3Area of stationary object

If multiple sprayers are operated simultaneously to clean all sensors, then cleaning coverage is improved, but control complexity increases

Engineering Contradiction:
Improvecleaning coverageVSAvoidcontrol system complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The control unit implements a time-division multiplexing strategy where sprayers are activated in alternating intervals rather than simultaneously. The first sprayer and second sprayer operate alternately, as do the third and fourth sprayers. This approach maintains comprehensive cleaning coverage across all sensor areas while simplifying control logic compared to managing all sprayers simultaneously.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures effective removal of foreign materials from vehicle sensors by optimizing washer fluid and air spraying according to vehicle speed and rain, maintaining sensor performance while reducing waste and extending the lifespan of components.

Implementation Method 1

a liquid controller configured to control washer fluid spraying to at least one sensor located in a vehicle

Methodology Applied
Scientific EffectFluid spray: Fluid Spray

Implementation Method 2

an air controller configured to control air spraying to at least one sensor located in the vehicle

Methodology Applied
Scientific EffectAir spray: Fluid Spray

Data Source

PatentUS20240286584A1Vehicle sensor cleaning apparatus and control method thereof
Publication Date: 2024.08.29 DY-ESSYS CORP
  • US20240286584A1 patent drawing
  • US20240286584A1 patent drawing
  • US20240286584A1 patent drawing

AI summary

A vehicle sensor cleaning apparatus and a control method of the vehicle sensor cleaning apparatus are disclosed. The vehicle sensor cleaning apparatus includes a liquid controller configured to control washer fluid spraying to at least one sensor located in a vehicle, and an air controller configured to control air spraying to at least one sensor located in the vehicle, wherein the liquid controller and/or the air controller are further configured to dynamically adjust a duty cycle of a control signal according to vehicle speed and/or an amount of rain.