Sensor Cluster Housing for Replaceable ADAS Sensor Integration

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Solution Overview

Problem

Advanced driver assistance systems (ADAS) in autonomous vehicles face limitations in sensor functionality due to external environments, such as darkness or severe weather, which affect camera and radar sensors' reliability, necessitating integration and convergence of heterogeneous sensors, but existing systems lack efficient methods for sensor replacement and maintenance.

Innovation Solution

A sensor-cluster apparatus that allows for easy replacement of sensors without detaching the body member from the case, featuring a case with an opening for sensor exposure, screw-coupling for secure attachment, and a sliding cover for protection and access, enabling the integration of camera, infrared, lidar, and radar sensors with angled orientations for comprehensive environmental data collection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sensors are integrated into a fixed body member mounted on the vehicle, then sensing function and data collection capability are improved, but sensor replacement and maintenance become complex and time-consuming

Engineering Contradiction:
Improvesensing functionVSAvoidsensor replacement
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The sensor cluster apparatus divides the sensor assembly into separable components: the body member containing mounting structures and the sensor as a detachable unit. This segmentation allows the sensor to be replaced independently without removing the entire body member, resolving the contradiction between maintaining sensing function and enabling easy repair.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If heterogeneous sensors are integrated to complement each other's limitations, then adaptability to different environments is improved, but device complexity increases

Engineering Contradiction:
Improveenvironmental adaptabilityVSAvoidsensor integration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The body member is designed with universal mounting structures (mounting grooves and coupling bolts) that can accommodate different types of sensors (camera, infrared, lidar, radar). This universal interface allows heterogeneous sensors to be integrated and replaced systematically, achieving environmental adaptability without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If sensors are exposed through an opening in the case, then data collection capability is improved, but environmental interference and damage risk increase

Engineering Contradiction:
Improvedata collectionVSAvoidenvironmental interference
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The cover is designed to be movable (openable and closable) rather than fixed, allowing dynamic control of sensor exposure. The cover can be opened during data collection to maximize sensing capability and closed when not in use to protect sensors from environmental interference, thus resolving the contradiction between productivity and protection.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11898879B2Sensor-cluster apparatus
Publication Date: 2024.02.13 HYUNDAI MOBIS CO LTD
  • US11898879B2 patent drawing
  • US11898879B2 patent drawing
  • US11898879B2 patent drawing

AI summary

A sensor-cluster apparatus includes: sensors configured to detect and collect external environment information, the sensors including one or more kinds of sensors; a body member having one surface onto which the sensors are mounted; a case on which the body member is fixed, the case including: an inner space in which the body member is mounted; and an opening defined in one surface thereof exposing the inner space, the sensors are exposed through the opening; and a cover configured to open and close the opening of the case, wherein, the sensors are configured to be detached from the body member through the opening of the case with the body member fixed to the case.