Sensor Commissioning via Scanned Identification and Context Prompts

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Solution Overview

Problem

The manual commissioning of remotely deployed sensors, such as hubodometers, often results in input errors due to manual data entry, leading to user frustration and incorrectly stored data.

Innovation Solution

A method and apparatus for commissioning sensors using a communication unit that scans sensor-identifying features, such as barcodes or RFID tags, to provide identifying data and contextual information about the sensed object, which is then processed by a system controller for confirmation and authorization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual data entry is used for sensor commissioning, then the commissioning process can be completed, but input errors occur leading to user frustration and incorrectly stored data

Engineering Contradiction:
Improvedata accuracyVSAvoidcommissioning process simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces manual mechanical data entry with automated optical scanning (barcode/QR code) and RFID reading systems. The communication unit automatically captures sensor identifying data through scanning or reading operations, eliminating manual typing and significantly reducing input errors while maintaining ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The sensor itself provides its identifying data through embedded identifiers (barcodes, QR codes, RFID tags) that can be automatically read by the communication unit. This self-service approach allows the sensor to communicate its own identification information without human intervention, improving both accuracy and efficiency.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If automated scanning is used to capture sensor identifying data, then data accuracy improves, but additional hardware and processing requirements are introduced

Engineering Contradiction:
Improvesensor identification accuracyVSAvoidcommissioning system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The communication unit is designed with multi-functionality, capable of operating as a standalone commissioning device that can scan barcodes, read QR codes, and communicate with RFID tags. This universal design allows a single device to handle multiple identification methods without requiring separate specialized equipment for each type, thereby managing complexity while maintaining high accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If contextual information collection is implemented during commissioning, then data completeness improves, but the commissioning time increases

Engineering Contradiction:
Improvesensed object context information completenessVSAvoidcommissioning process duration
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The system performs preliminary actions by automatically capturing sensor identifying data through scanning or reading operations before proceeding to contextual information collection. This preliminary automated data capture establishes a foundation that reduces subsequent manual work, allowing contextual information to be collected more efficiently through structured prompts and pre-populated fields based on the already-captured identification data.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11962651B2Method and apparatus for commissioning a sensor
Publication Date: 2024.04.16 DYNAPAR CORP
  • US11962651B2 patent drawing
  • US11962651B2 patent drawing
  • US11962651B2 patent drawing

AI summary

In an embodiment, a method for commissioning a sensor via a communication unit includes scanning, by the communication unit, a sensor-identifying feature of the sensor to provide sensor-identifying data and sending, by the communication unit to a system controller, the sensor-identifying data. The method further includes receiving, by the communication unit from the system controller, one or more contextual prompts regarding a sensed object to which the sensor is operatively connected and, in response to the contextual prompts, sending, by the communication unit to the system controller, sensed object context information. Thereafter, the method further comprises receiving, by the communication unit from the system controller, confirmation of commissioning of the sensor. A corresponding method in the system controller, as well as corresponding apparatus, are also described.