Particulate Matter Sensor Cover for Dust Ingress Control

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Solution Overview

Problem

Information handling systems face challenges in efficiently managing and controlling dust ingress, particularly with particulate matter sensors, which consume significant power and resources, leading to undue burdens on system resources and potential performance degradation due to dust buildup.

Innovation Solution

Incorporating a fan system with a sensor device that uses a wax motor to control airflow through a particulate matter sensor, allowing for dynamic adjustment of sampling frequencies and power consumption based on ambient conditions, thereby optimizing resource usage and detecting dust levels for proactive maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the particulate matter sensor continuously samples air to detect dust levels, then the detection capability is improved, but the power consumption and processing load increase significantly

Engineering Contradiction:
Improvedust level detectionVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system implements periodic sampling of air by the particulate matter sensor instead of continuous sampling. The cover alternates between covering and uncovering the sensor inlet at set intervals, allowing the sensor to take measurements at specific times while remaining protected at other times, thereby reducing power consumption and processing load while maintaining adequate dust level detection capability

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The cover is positioned to cover the sensor inlet before dust ingress becomes a problem. By proactively protecting the sensor with the cover in the closed position during periods when sampling is not required, the system prevents dust accumulation that would otherwise degrade sensor performance, eliminating the need for continuous monitoring

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If the sensor inlet remains uncovered to allow air flow for sampling, then the measurement accuracy is improved, but dust ingress increases causing performance degradation

Engineering Contradiction:
Improveparticulate matter detectionVSAvoiddust buildup
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system periodically opens the cover to allow air flow through the sensor inlet for sampling, then closes it to prevent dust ingress. This periodic opening and closing creates controlled opportunities for measurement while protecting the sensor from harmful dust accumulation during non-sampling periods

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The movable cover is designed to completely block the sensor inlet when closed, effectively extracting or removing the harmful dust particles from the air path before they can reach and accumulate on the sensor, while still allowing unobstructed air flow when opened for sampling

Inventive Principle:
Principle #2Taking out (Extraction)

3Temperature

If the fan runs continuously to cool components, then the thermal management is improved, but the dust ingress into the sensor and system increases

Engineering Contradiction:
Improvecomponent coolingVSAvoiddust ingress
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The cover acts as a barrier that extracts or removes dust particles from the air stream before they can enter the sensor inlet, allowing the fan to run continuously for cooling while preventing dust ingress during periods when sampling is not occurring

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The movable cover serves as an intermediary element between the fan-driven air flow and the sensor inlet. It mediates by blocking the inlet during non-sampling periods, preventing dust-carrying air from reaching the sensor while allowing the fan to continue its cooling function

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces power consumption and processing loads while enabling proactive monitoring and maintenance, ensuring the longevity and reliability of information handling systems by minimizing dust-related performance impacts.

Implementation Method 1

The sensor device may include a movable cover and a wax motor coupled to the movable cover. The wax motor may be configured to change positions of the movable cover in response to changes in temperature

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS11991855B2System and method for measuring and controlling dust ingress in a particulate matter sensor in an information handling system
Publication Date: 2024.05.21 DELL PROD LP
  • US11991855B2 patent drawing
  • US11991855B2 patent drawing
  • US11991855B2 patent drawing

AI summary

An information handling system includes a fan to cool a component of the information handling system, and a sensor device. The fan includes a first fan inlet, a second fan inlet, and a fan outlet. The fan is configured to draw air into the first and second fan inlets and to blow air out the fan outlet. The sensor device includes a sensor inlet, a sensor outlet, and a cover. The sensor is coupled to the fan with the first fan inlet collocated with the sensor outlet such that air drawn into the first fan inlet is first drawn through the sensor inlet. The cover is configured in a first position to cover the sensor inlet to permit no air flow through the sensor inlet and in a second position to uncover the sensor inlet to permit air to flow through the sensor inlet.