Vehicle Sensor Cover Heating Control for Ice-Blocked Detection

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Solution Overview

Problem

Vehicle sensor devices face reduced detection accuracy and wasteful power consumption due to adhering substances like ice, snow, or frost on the outer cover, which obstruct electromagnetic waves.

Innovation Solution

A vehicle sensor device with a control unit that manages the output of detection signals based on the presence of adhering substances, stopping signal output when the heater is on to prevent obstruction and conserve power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the heater is continuously operated to remove adhering substances, then detection accuracy is improved, but power consumption increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The heater operates periodically rather than continuously. The control unit switches the heater between ON and OFF states based on detection results. When adhering substances are detected (reflected wave intensity exceeds threshold), the heater is activated to remove them. When no adhering substances are present, the heater is deactivated. This periodic operation maintains detection accuracy while significantly reducing power consumption compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If the heater is operated to remove adhering substances, then detection accuracy is improved, but detection signal output becomes unreliable during heating period

Engineering Contradiction:
Improvedetection accuracyVSAvoiddetection signal reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system performs preliminary detection to identify when adhering substances are present before initiating heater operation. The control unit monitors reflected wave intensity and only activates the heater when the intensity exceeds a predetermined threshold, indicating adhering substances. This preliminary detection ensures the heater is activated only when necessary, maintaining reliable detection signals during normal operation while improving accuracy when needed.

Inventive Principle:
Principle #10Preliminary action

3Loss of information

If the control unit continuously outputs detection signals, then information availability is improved, but power wastage occurs when heater is active

Engineering Contradiction:
Improveinformation availabilityVSAvoidpower wastage
Core Design Contradiction:
Loss of informationVSLoss of energy

Solution Approach 1:

The control unit outputs detection signals periodically based on the heater's operational state. During periods when the heater is OFF and detection is reliable, the control unit outputs detection signals normally. During periods when the heater is ON and detection accuracy is compromised, the control unit suppresses output of detection signals. This periodic output strategy ensures information availability when reliable while avoiding power wastage on unreliable detection data during heating periods.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances detection accuracy and reduces power wastage by selectively controlling signal output and heater operation to manage adhering substances, improving vehicle safety.

Implementation Method 1

a heater that is provided in the outer cover and heats a transmission region of the outer cover through which the electromagnetic wave emitted from the sensor unit passes

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a sensor unit that is disposed inside a vehicle with respect to the outer cover, transmits and receives an electromagnetic wave through the outer cover

Methodology Applied
Scientific EffectElectromagnetic wave transmission and reception: Electromagnetic Induction

Data Source

PatentUS12360210B2Vehicle sensor device
Publication Date: 2025.07.15 KOITO MFG CO LTD
  • US12360210B2 patent drawing
  • US12360210B2 patent drawing
  • US12360210B2 patent drawing

AI summary

A vehicle sensor device (1) includes an outer cover (12), a sensor unit (20) that transmits and receives an electromagnetic wave through the outer cover (12) and outputs a signal related to the electromagnetic wave incident on an inner side of the outer cover (12), a heater (30) that is provided in the outer cover (12) and heats a transmission region (AR) of the outer cover (12) through which the electromagnetic wave emitted from the sensor unit (20) passes, and a control unit (CO). The control unit (CO) outputs a detection signal of an object located outside the outer cover (12) based on the signal from the sensor unit (20) in at least a part of a period in which the heater (30) is OFF, and stops outputting of the detection signal in at least a part of a period in which the heater (30) is ON.