Vehicle Sensor Assembly With Air Deflector and Cleaning Nozzle

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Autonomous and semi-autonomous vehicles face challenges in maintaining clear sensor fields of view due to obstructions such as dust, snow, insects, and environmental degradation of sensor windows or lenses.

Innovation Solution

The implementation of a sensor assembly that includes deflectors configured to direct ram air away from object detection sensors, and nozzles aimed at the sensors to provide fluid, such as washer fluid, to maintain clear fields of view.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sensors are exposed to detect the external environment, then object detection capability is improved, but sensor windows or lenses become obstructed by dust, snow, insects, and environmental degradation

Engineering Contradiction:
Improveobject detection capabilityVSAvoidsensor window obstruction
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes obstructions (dust, snow, insects) from the sensor field of view using fluid delivery systems that spray cleaning fluid onto the sensor window or lens, and uses deflectors to direct airflow away from the sensor area, thereby maintaining clear detection capability without compromising sensor exposure

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an intermediary cleaning fluid between the environment and the sensor window. This fluid acts as a mediator that washes away obstructions (dust, snow, insects) from the sensor surface, allowing the sensor to maintain its detection capability while being exposed to the external environment

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If deflectors and nozzles are added to protect sensors, then field of view clarity is improved, but device complexity increases

Engineering Contradiction:
Improvefield of view clarityVSAvoidsensor assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into integrated components: the deflector structure serves both as an aerodynamic element to direct airflow away from sensors and as a mounting structure for the nozzle assembly. The nozzle system is integrated into the sensor housing, allowing a single assembly to provide both protection and cleaning functions without requiring separate independent systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The sensor assembly is equipped with self-cleaning capabilities through integrated fluid delivery systems that automatically remove obstructions from the sensor window. The system uses the vehicle's own fluid reservoirs and pumping systems to provide cleaning fluid, allowing the sensors to maintain their own clarity without requiring external maintenance intervention

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively maintains clear fields of view for object detection sensors by directing airflow and providing fluid to remove obstructions, thereby enhancing the operational reliability of autonomous vehicles.

Implementation Method 1

The deflector is configured to direct ram air away from the object detection sensor

Methodology Applied
Scientific EffectRam air: Aerodynamic Heating

Implementation Method 2

a nozzle supported by the deflector and aimed at the object detection sensor

Methodology Applied
Scientific EffectFluid spray: Fluid Spray

Data Source

PatentUS12233820B2Vehicle sensor assembly
Publication Date: 2025.02.25 FORD GLOBAL TECH LLC
  • US12233820B2 patent drawing
  • US12233820B2 patent drawing
  • US12233820B2 patent drawing

AI summary

An assembly includes a base. The assembly includes an object detection sensor. The assembly includes a deflector extending upward from the base in front of the object detection sensor. The deflector is configured to direct ram air away from the object detection sensor. The assembly includes a nozzle supported by the deflector and aimed at the object detection sensor.