Sensor Device for Detecting Conductive Media in Steering Systems

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Solution Overview

Problem

Existing sensor devices for detecting electrically conductive media, such as water, in vehicle steering systems are prone to interference from electromagnetic fields and external potentials, requiring a controlled environment for accurate analysis, which limits their effectiveness and increases energy and technological costs.

Innovation Solution

A sensor device with a testing unit that generates and detects electrical test signals using high-resistance connections to sensor elements, allowing for interference-insensitive detection of conductive media by analyzing reaction signals at specific points in time, and utilizing capacitors to decouple interference sources, ensuring potential independence and low energy expenditure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sensor devices are used to detect conductive media, then detection capability is provided, but the detection is sensitive to electromagnetic interference and external potentials

Engineering Contradiction:
Improvedetection accuracyVSAvoidelectromagnetic interference sensitivity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies periodic action by using pulsed test signals instead of continuous signals. The testing unit generates test pulses at specific intervals and measures reactions only during these pulse periods. This time-synchronized measurement approach allows the system to ignore continuous electromagnetic interference and external potentials, detecting only the transient reactions caused by the pulsed signals, thereby achieving interference-insensitive detection.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent implements preliminary action by pre-defining specific measurement time points synchronized with the test signal generation. The testing unit is configured to measure sensor element reactions only at predetermined moments when test pulses are active or immediately following them. This pre-synchronized timing ensures that measurements are taken only when relevant signal information is present, filtering out continuous interference.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If conventional measurement methods are used, then detection is possible, but energy expenditure and device technology costs are high

Engineering Contradiction:
Improvedetection capabilityVSAvoidenergy expenditure
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent reduces energy expenditure by using periodic pulsed signals instead of continuous signals. The testing unit generates test pulses only at specific intervals rather than continuously, and the measurement is performed only during these brief pulse periods. This dramatically reduces the total energy consumption while maintaining effective detection capability, as the sensor elements are actively stimulated and measured only when necessary.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies self-service by using the sensor elements' own electrical characteristics (conductivity changes) to detect the presence of conductive media. The testing unit generates test signals that exploit the natural electrical behavior of the sensor elements and the media itself, rather than requiring additional active components or complex measurement circuits. The media's conductivity directly modulates the test signal reaction, enabling detection through the media's own properties.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables unambiguous detection of conductive media in environments with electromagnetic interference, reducing energy and technological costs, while maintaining accuracy and long-term durability of sensor elements through pulse-based methods.

Implementation Method 1

the signal generator and the signal receiver are each connected with high resistance, in particular by a resistor in each case, to the at least one sensor element

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

utilizing capacitors to decouple interference sources

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

detecting, by means of two electrically conductive sensor elements, whether they are brought into an electrical connection by the water

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentUS11761808B2Sensor device for detecting electrically conductive media, and method for operating the sensor device
Publication Date: 2023.09.19 ROBERT BOSCH GMBH
  • US11761808B2 patent drawing
  • US11761808B2 patent drawing
  • US11761808B2 patent drawing

AI summary

A sensor device for detecting liquid, in particular in a controller of a steering system of a vehicle, includes at least one sensor element and a testing unit. The sensor element is electrically connected to the testing unit. The testing unit has a signal transmitter, connected to the sensor element, that is configured to generate an electrical test signal, and a signal receiver, connected to the sensor element, that is configured to detect a reaction signal for the electrical test signal. The signal transmitter and the signal receiver are each connected at high impedance to the at least one sensor element. The testing unit is configured to detect the reaction signal at least at a time as a first reaction signal for which the electrical test signal has been generated in order to infer a presence of the medium.