Dot-Matrix Sensor Display Layout for Threshold and Mode Visibility

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Solution Overview

Problem

Existing sensor units, particularly slim-type photoelectric switches, struggle to simultaneously display additional information alongside the threshold and physical quantity, limiting their flexibility and usability.

Innovation Solution

A sensor unit incorporating a dot-matrix display that can show both the threshold and physical quantity in a first form and additional information in a second form, with adjustable display regions to accommodate various types of data, enhancing user interface flexibility and usability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a seven-segment LED display is used in a slim-type sensor unit, then the device maintains a compact form factor, but the display flexibility and ability to show additional information is limited

Engineering Contradiction:
Improvedisplay flexibilityVSAvoiddisplay structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic display mode switching that allows the same dot matrix display to adapt between different display configurations (first display mode showing threshold and physical quantity, second display mode showing additional information). This dynamic adaptability resolves the contradiction by making the display structure flexible enough to show various information types without requiring multiple physical displays

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The dot matrix display is designed to perform multiple functions by displaying different information types in different modes. The control unit enables the display to universally show threshold values, physical quantities, and additional information (such as operation modes or error messages) using the same hardware, thereby increasing adaptability without adding complex additional display components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If the display region area is reduced to accommodate additional information, then multiple information types can be shown simultaneously, but the visibility and readability of individual data points decreases

Engineering Contradiction:
Improveinformation completenessVSAvoiddisplay readability
Core Design Contradiction:
Loss of informationVSMeasurement precision

Solution Approach 1:

The patent employs dynamic display mode switching where the control unit adjusts the display configuration based on the information being shown. When additional information is displayed, the system dynamically reconfigures the dot matrix display layout, allowing flexible area allocation that maintains readability through adaptive formatting rather than fixed static layouts

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes the temporal dimension by switching between different display modes over time. The control unit can display different information types in sequence or use different portions of the display area at different times, effectively using time as an additional dimension to present comprehensive information without compromising the readability of individual data points in any given moment

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10895478B2Sensor unit
Publication Date: 2021.01.19 KEYENCE CORP
  • US10895478B2 patent drawing
  • US10895478B2 patent drawing
  • US10895478B2 patent drawing

AI summary

To provide a sensor unit that simultaneously displays other information together with a threshold and a physical quantity. A sensor unit causes a dot-matrix display unit to display a threshold and a physical quantity in a first display form and causes the dot-matrix display unit to display, together with the physical quantity and the threshold, additional information (e.g., a power mode) different from the physical quantity and different from the threshold in a second display form. The area of a third display region 303 for the threshold in the second display form is smaller than the area of a second display region 302 for the threshold in the first display form. The area of a fourth display region 304 for the information in the second display form is obtained by reducing the area of the second display region 302.