Optoelectronic Sensor Dual Sampling Memory Unambiguity Range

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Solution Overview

Problem

Conventional pulse-based distance measurement methods in optoelectronic sensors are limited by the unambiguity range, which restricts the measurement range and pulse repetition frequency, leading to difficulties in accurately detecting distances beyond this range and potential interference from late echoes from far objects.

Innovation Solution

The implementation of two sampling memories with partially overlapping recording regions and phase coding to synchronize and differentiate between early and late echoes, allowing for extended measurement range without compromising response time or repetition rate, and enabling detection beyond the unambiguity range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the pulse repetition frequency is increased to improve response time, then the measurement range is limited by the unambiguity range

Engineering Contradiction:
Improveresponse timeVSAvoidmeasurement range
Core Design Contradiction:
SpeedVSLength of stationary object

Solution Approach 1:

The recording of reception signals is segmented across multiple sampling memories. The first sampling memory records signals for a first time interval, and the second sampling memory records signals for a second time interval that extends beyond the unambiguity range. This segmentation allows the system to capture both near and far echoes without ambiguity, resolving the contradiction between fast response and extended range.

Inventive Principle:
Principle #1Segmentation

2Length of stationary object

If the unambiguity range is extended to increase measurement range, then the pulse repetition frequency must be reduced

Engineering Contradiction:
Improvemeasurement rangeVSAvoidpulse repetition frequency
Core Design Contradiction:
Length of stationary objectVSProductivity

Solution Approach 1:

The patent introduces an additional dimension in the form of multiple sampling memories operating with different time intervals. Instead of extending a single recording interval (one-dimensional approach), the system uses parallel recording channels with overlapping intervals, effectively adding a temporal dimension to the measurement process. This allows simultaneous capture of multiple distance ranges without reducing pulse repetition frequency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of stationary object

If multiple sampling memories with overlapping recording regions are used to extend measurement range, then device complexity increases

Engineering Contradiction:
Improvemeasurement rangeVSAvoidnumber of sampling memories
Core Design Contradiction:
Length of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges the recording functions of multiple sampling memories into a unified evaluation process. The first and second sampling memories record signals in overlapping time intervals, and the control unit combines these recordings to produce a comprehensive distance measurement. This merging approach allows the system to achieve extended measurement range while managing complexity through integrated signal processing rather than fully independent subsystems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases the measurement range while maintaining response time and repetition rate, allowing for accurate detection of both near and far objects by effectively distinguishing and recording echoes from both regions, thus overcoming the limitations of conventional methods.

Implementation Method 1

a light transmitter for transmitting a transmission light pulse into the monitoring area, a light receiver for generating a reception signal from the light pulse remitted or reflected by objects in the monitoring area

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

determine a reception point in time from the reception signal and, from that, the distance of the object by means of a light time of flight method

Methodology Applied
Scientific EffectTime of Flight: Time of Flight

Data Source

PatentUS11047960B2Sensor and method for distance measurement
Publication Date: 2021.06.29 SICK AG
  • US11047960B2 patent drawing
  • US11047960B2 patent drawing
  • US11047960B2 patent drawing

AI summary

A distance-measuring optoelectronic sensor (10) uses two sampling memories for detection of objects in a monitoring zone (20). The sensor (10) has a light transmitter (12) for transmitting a transmission light pulse (16) into the monitoring area (20), a light receiver (26) for generating a reception signal from the light pulse (22) remitted by objects in the monitoring area (20), a control and evaluation unit (32) configured to determine a reception point in time from the reception signal and the distance of the object by means of a light time of flight method, and a first and second sampling memory (34a, 34b) having a plurality of memory cells each for storing a section of the reception signal. Partially overlapping recording regions are used, with each alternately recording a reception signal for a longer duration than a time interval between two successive transmission light pulses (16).