Electrochemical Gas Sensor Electrolyte Humidity Stability

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Solution Overview

Problem

Electrochemical gas sensors face challenges with sensitivity to ambient humidity and cross-sensitivity to other gases, particularly when using carbon electrodes and ionic liquids, which affects their performance and longevity.

Innovation Solution

An electrochemical gas sensor with an electrolyte comprising at least 5 wt.% water and a cyclic compound, such as pyridinium, piperidinium, or pyrrolidinium salts, which allows for broad operational and humidity ranges and reduces cross-sensitivity, enabling long-term stable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If ionic liquids are used as electrolyte, then the sensor can operate over a broad potential range, but the sensor becomes sensitive to ambient humidity changes

Engineering Contradiction:
Improveoperational rangeVSAvoidsensitivity to humidity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent modifies the electrolyte composition by adding at least 5 wt% water to the ionic liquid, changing the physical and chemical parameters of the electrolyte system. This water addition fundamentally alters the electrolyte's interaction with ambient humidity, reducing the sensor's sensitivity to humidity changes while preserving its broad operational range.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system combining ionic liquids with water (at least 5 wt% water content). This composite material integrates the advantages of ionic liquids (broad potential range) while mitigating their disadvantage (humidity sensitivity) through the synergistic effect of water addition.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If carbon electrodes are used, then the sensor can detect very low gas concentrations, but the sensor signal becomes sensitive to ambient humidity

Engineering Contradiction:
Improvedetection limitVSAvoidsensitivity to humidity
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the electrolyte composition parameter by incorporating at least 5 wt% water, which modifies the electrochemical environment at the carbon electrode interface. This parameter change reduces the carbon electrode's sensitivity to ambient humidity while preserving its ability to detect very low gas concentrations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The water-containing electrolyte acts as an intermediary layer between the carbon electrode and the ambient environment. It mediates the interaction between the electrode and ambient humidity, reducing the direct influence of humidity on the electrode while allowing the electrode to maintain its high sensitivity to target gases.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If aqueous electrolytes are used, then the electrolyte remains stable, but the electrolyte may dry out

Engineering Contradiction:
Improveelectrolyte stabilityVSAvoidservice life
Core Design Contradiction:
Stability of the object's compositionVSDuration of action of stationary object

Solution Approach 1:

The patent creates a composite electrolyte system combining ionic liquids with water (at least 5 wt% water). This composite structure leverages the stability of ionic liquids while using water to prevent drying out, achieving both compositional stability and extended service life.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies different properties to different components of the electrolyte: ionic liquids provide structural stability and broad operational range, while water (at least 5 wt%) provides resistance to drying out. This local assignment of functions to different components resolves the contradiction between stability and service life.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor exhibits improved sensitivity, reduced cross-sensitivity, and extended service life, making it suitable for detecting gases like SO2 across varying conditions.

Implementation Method 1

They are in contact with one another via an ion conductor (electrolyte). The target gas (analyte) is electrochemically reacted at the first electrode (measuring electrode).

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

An electrochemical gas sensor is in this case always an electrochemical cell, especially a fuel cell... The target gas (analyte) is electrochemically reacted at the first electrode (measuring electrode). In this connection, the current generated by this reaction is proportional to the quantity of gas present.

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentUS20240393290A1Electrochemical gas sensor and electrolyte for an electrochemical gas sensor
Publication Date: 2024.11.28 DRAGER SAFETY AG & CO KAAA
  • US20240393290A1 patent drawing
  • US20240393290A1 patent drawing
  • US20240393290A1 patent drawing

AI summary

An electrolyte for an electrochemical gas sensor and an electrochemical gas sensor are provided. The electrolyte includes at least one cyclic compound based on a pyridinium, piperidinium, pyrrolidinium or pyrrolium ring, as well as at least 5% water.