Sensor Failure Detection via Physical Consistency Checks

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Solution Overview

Problem

Existing sensor failure detection methods require pre-generated models to identify anomalies, limiting their effectiveness in real-time scenarios, especially when partial sensor malfunctions occur due to dirt or dust, which can lead to malfunctioning driving support systems.

Innovation Solution

A failure detection apparatus that acquires sensor data over a past reference period and determines anomalies by checking if characteristics of normal data are present in the detected data, allowing for real-time anomaly detection without pre-generated models.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pre-generated models are used for sensor anomaly detection, then detection accuracy for known failure patterns is improved, but the system cannot detect anomalies outside the model's training scenarios and requires complex model generation processes

Engineering Contradiction:
Improveanomaly detection accuracyVSAvoidmodel generation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor system performs self-diagnosis by automatically analyzing its own output data patterns without requiring external model generation or complex preprocessing. The detection unit examines whether detected objects and their characteristics are consistent with expected sensing results, enabling the system to self-identify anomalies such as dirt accumulation or sensor failures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention extracts only the essential detection logic from complex models - specifically checking whether detected objects and their characteristics (position, size, movement) are physically consistent with the sensor's field of view and expected behavior. This simplified extraction enables anomaly detection without requiring full model generation.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If complex pre-generated models are used for sensor failure detection, then detection capability for specific failure modes is improved, but real-time detection speed is reduced and the system lacks adaptability to new failure patterns

Engineering Contradiction:
Improvesensor failure detection capabilityVSAvoiddetection speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The sensor system performs real-time self-monitoring by continuously analyzing its own output data for physical consistency. The detection unit checks whether detected objects' positions, sizes, and movements are consistent with the sensor's field of view and expected physical behavior, enabling immediate anomaly detection without model generation delays.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The detection method dynamically adapts to different sensor types and failure modes by using general physical consistency checks rather than fixed models. The system can detect various anomalies (dirt accumulation, lens contamination, sensor failures) by evaluating whether detected data patterns are physically plausible, providing both speed and adaptability.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If sensor data is analyzed without reference models, then real-time detection and adaptability to new failure patterns are improved, but the ability to distinguish true anomalies from normal variations deteriorates

Engineering Contradiction:
Improveanomaly detection adaptabilityVSAvoidanomaly identification accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

Instead of checking whether data matches a pre-generated model, the system inverts the approach by checking whether data violates physical consistency principles. The detection unit identifies anomalies by finding deviations from expected physical relationships (e.g., objects appearing outside the sensor's field of view, impossible movement patterns), which reliably indicates sensor failures without requiring training models.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS11624805B2Failure detection device, failure detection method, and failure detection program
Publication Date: 2023.04.11 MITSUBISHI ELECTRIC CORP
  • US11624805B2 patent drawing
  • US11624805B2 patent drawing
  • US11624805B2 patent drawing

AI summary

A failure detection apparatus (10) acquires, as target data, sensor data output in a past reference period by a sensor (31), such as a millimeter wave radar or LiDAR (Light Detection And Ranging), mounted on a moving body (100). The failure detection apparatus (10) determines whether detected data indicating a characteristic of a detected object indicated by normal data, which is sensor data output when the sensor (31) is normal, is included in the acquired detected data in the past reference period. In this way, the failure detection apparatus (10) determines whether a failure has occurred in the sensor (31).