Sensor-Guided Orthopedic Care Pathway for Personalized Joint Surgery

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Solution Overview

Problem

Existing orthopedic surgery and prosthetic joint procedures lack personalized approaches to address individual patient variations, leading to variations in surgical outcomes, increased costs, and extended recovery times.

Innovation Solution

A kinetic orthopedic measurement system using implantable and wearable sensors to provide real-time quantitative measurement data for pre-operative planning, intra-operative adjustments, and post-operative monitoring, integrating with a digital application for patient feedback and rehabilitation guidance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If standardized surgical procedures and tools are used to meet general population needs, then ease of manufacture and device availability are improved, but individual patient variations cannot be adequately addressed, leading to variable surgical outcomes

Engineering Contradiction:
Improvestandardized tool productionVSAvoidsurgical outcome consistency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The system performs preliminary actions by collecting patient-specific anatomical data through imaging and wearable sensors before surgery, creating a personalized surgical plan that accounts for individual variations. This pre-operative customization resolves the contradiction by maintaining standardized surgical tools while adapting the surgical approach to each patient's unique anatomy through pre-planned adjustments.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback loops where intra-operative sensors provide real-time data on implant positioning and patient response, allowing the surgeon to adjust the standardized procedure to match the specific patient's anatomy and needs. This feedback mechanism enables standardized tools to achieve customized outcomes by continuously adapting the surgical process based on measured parameters.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If surgeon skill and adaptation are relied upon to fit replacement joints to individual patient circumstances, then personalized care is improved, but surgical time and cost increase

Engineering Contradiction:
Improvepatient-specific surgical adaptationVSAvoidsurgical procedure duration
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system performs preliminary actions by creating detailed patient-specific surgical plans before the operation using pre-operative imaging and anatomical measurements. This pre-planning reduces intra-operative decision-making time and allows the surgeon to efficiently execute personalized adjustments without extending overall surgical duration, as the customization work is completed in advance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system replaces manual measurement and estimation methods with automated digital imaging, 3D modeling, and computer-guided positioning tools. This substitution of mechanical/manual processes with digital automation enables personalized surgical adaptation while reducing the time required for measurement, planning, and execution compared to traditional surgeon-only adaptation methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If comprehensive patient monitoring and personalized rehabilitation are implemented, then patient outcomes are improved, but device complexity and cost increase

Engineering Contradiction:
Improvepatient outcome qualityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system applies universality by using a single integrated platform that performs multiple functions: pre-operative planning, intra-operative guidance, post-operative monitoring, and rehabilitation management. This multi-functional approach reduces overall system complexity compared to separate specialized systems for each function, while maintaining comprehensive patient outcome improvement through continuous data collection and analysis across all surgical phases.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system enables self-service by providing patients with access to their own rehabilitation data and progress tracking through user-friendly interfaces, allowing them to actively participate in their recovery without requiring constant professional intervention. This self-monitoring capability improves outcomes while reducing the complexity of professional monitoring requirements.

Inventive Principle:
Principle #25Self-service

4Ease of operation

If traditional standardized surgical tools and procedures are used, then device simplicity and ease of use are maintained, but surgical precision and personalization are limited

Engineering Contradiction:
Improvesurgical tool simplicityVSAvoidimplant positioning accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The system introduces an intermediary layer of digital planning and computer-guided positioning between the surgeon and the standardized surgical tools. This intermediary uses pre-operative 3D models and intra-operative sensors to provide real-time guidance, enabling precise implant placement with standardized tools by adding a layer of digital mediation that translates simple tool operations into precise personalized outcomes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12484855B2Pre-operative, intra-operative, and post-operative patient management
Publication Date: 2025.12.02 HOWMEDICA OSTEONICS CORP
  • US12484855B2 patent drawing
  • US12484855B2 patent drawing
  • US12484855B2 patent drawing

AI summary

An end to end process is disclosed that includes an installation of a prosthetic component, a prosthetic joint, or repair a musculoskeletal system. The pathway of care comprises a pre-operative pathway of care, an intra-operative pathway of care, and a post-operative pathway of care. An application downloaded to a computer drives the process. The application can include integrated PROMS, pain scores, patient Q&A, surveys, a calendar of events (such as physical therapy visits), and contact to surgeon, doctor, or healthcare provider. The pathway of care is an end to end process utilizing wearable devices, implantable devices, sensorized equipment, and sensorized tools to generate measurement data that supports a pre-operative plan, surgery, and post-operative rehabilitation. The application couples to the devices disclosed herein above to engage the patient one or more tasks such that sensors on the devices generate measurement data. The process provides better patient care while allowing the surgeon, doctor, or healthcare provider to handle more patients.