Sensor-Guided Robotic Storage Loading for Variable-Size Objects
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Solution Overview
Problem
Automating the loading of objects into storage areas is challenging due to high volumes and varying sizes, making it difficult for delivery service organizations to efficiently use human labor.
Innovation Solution
A robotic system with a platform, transition mechanism, elevation mechanism, and sensors is used to identify, position, and place objects into designated locations within storage areas, utilizing computing hardware to manage horizontal and vertical movements and object verification.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If human labor is used to load objects into storage areas, then flexibility in handling different object sizes is maintained, but productivity and efficiency are reduced
Solution Approach 1:
The robotic system changes parameters including platform size, ramp angle, and gripper force to adapt to different object sizes and weights. The system modifies operational parameters dynamically to maintain handling flexibility while achieving automated high-speed loading, resolving the contradiction between adaptability and productivity.
Solution Approach 2:
The robotic system employs dynamic adjustments in platform positioning, elevation mechanism height, and ramp configuration to accommodate varying object dimensions. This dynamic adaptability enables the system to maintain versatility in handling different objects while achieving sustained high productivity through automation.
2Productivity
If automated loading systems are implemented, then productivity increases, but device complexity increases
Solution Approach 1:
The robotic system integrates multiple functions into a single platform including object detection via sensors, horizontal movement via loading mechanism, vertical positioning via elevation mechanism, and object transfer via transition mechanism. This multi-functionality reduces the number of separate devices needed, managing complexity while maintaining high productivity.
Solution Approach 2:
The platform serves as an intermediary component between the loading mechanism and storage areas, coordinating horizontal and vertical movements. The ramp acts as another intermediary facilitating smooth object transitions. These intermediary elements simplify the overall system architecture by creating modular, manageable subsystems that work together to achieve high productivity.
3Loss of time
If automated loading systems are implemented, then labor costs are reduced, but initial investment and system complexity increase
Solution Approach 1:
The robotic system performs self-positioning using sensors to detect object locations and storage area coordinates. The system autonomously adjusts platform height and horizontal position without human intervention, and automatically operates the transition mechanism to transfer objects. This self-service capability eliminates the need for continuous human monitoring and operation, reducing labor time while the modular design keeps system complexity manageable.
Data Source
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AI summary
In general, various embodiments of the present disclosure provide for loading objects into a storage area in an automated or semi-automated manner as well as systems, methods, apparatuses, and computer-program products therefor. These embodiments may be implemented in storage areas that are stationary, and/or in storage areas that move, and may be used to transfer, route, and/or organize objects based at least in part on their designated destinations. In addition, various embodiments of the disclosure may be utilized in a logistics network to increase the efficiency, capacity, and/or precision of object handling in a logistics network operation, among other benefits.