Sensor-Guided Suspension Adjustment for Accurate Sag and Damping

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Many vehicles, particularly mountain bikes and motorcycles, are ridden with improper suspension initial settings, leading to suboptimal handling and comfort due to incorrect sag and damping settings, which affect steering geometry and pedaling efficiency.

Innovation Solution

A system comprising sensors and a processor that measure operational characteristics of vehicle suspension, providing data for adjusting sag, rebound damping, and compression settings to optimize the riding experience through a user interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual suspension adjustment is used, then device complexity is reduced, but measurement precision and adjustment accuracy deteriorate

Engineering Contradiction:
Improvesuspension adjustment systemVSAvoidsag measurement
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The suspension system performs self-measurement and self-adjustment through integrated sensors and processors that automatically detect sag conditions and control damper pre-load, eliminating the need for external measurement tools and manual adjustment procedures

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Traditional mechanical measurement tools and manual adjustment mechanisms are replaced with electronic sensors, processors, and controlled damper systems that provide automated measurement and adjustment functions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If fixed suspension settings are used, then device complexity is reduced, but adaptability to different riding conditions deteriorates

Engineering Contradiction:
Improvesuspension adjustment systemVSAvoidsuspension configuration
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The suspension system transitions from fixed mechanical settings to dynamically adjustable parameters through electronic control, allowing real-time modification of damper pre-load and rebound damping based on measured conditions and rider preferences

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system enables modification of suspension parameters including sag, rebound damping, and compression settings through electronic adjustment of damper pre-load, allowing adaptation to different riding conditions without mechanical reconfiguration

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If automated sensor-based adjustment is implemented, then measurement precision and adjustment accuracy are improved, but device complexity increases

Engineering Contradiction:
Improvesuspension operational characteristicsVSAvoidsuspension adjustment system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor system and processor serve multiple functions including measuring suspension operational characteristics, determining sag conditions, controlling damper pre-load, and providing user feedback, consolidating what could be separate complex subsystems into integrated components

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If multiple suspension parameters are adjustable, then adaptability to different conditions is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvesuspension configurationVSAvoidsuspension adjustment
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system automatically performs measurement and adjustment functions without requiring user intervention for complex procedures, while still allowing riders to select preferred riding styles through simple interface options

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs preliminary measurements of suspension operational characteristics and pre-calculates optimal settings before the rider needs to make adjustments, reducing the complexity of the adjustment process

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11619278B2Methods and apparatus for suspension adjustment
Publication Date: 2023.04.04 FOX FACTORY INC
  • US11619278B2 patent drawing
  • US11619278B2 patent drawing
  • US11619278B2 patent drawing

AI summary

Methods and apparatus of a system for vehicles comprising a vehicle suspension, a sensor operable to measure an operational characteristic of the vehicle suspension, and a processor in communication with the sensor that is operable to suggest an operational setting of the vehicle suspension in response to an input from the sensor corresponding to the operational characteristic. A method for adjusting a suspension of a vehicle may comprise receiving suspension data with a processor, calculating a suspension setting suggestion with the processor, communicating the suspension setting suggestion to a user interface device, and adjusting the suspension based on the suspension setting suggestion.