Integrated Sensor Head for Ventricular Pressure and Blood Temperature

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Solution Overview

Problem

Current heart support systems lack effective integration and encapsulation of active electronic components and sensor technologies in the head region, particularly for measuring blood temperature and ventricular pressure, which are crucial for early detection of complications and pump regulation.

Innovation Solution

A plug-shaped sensor head device with integrated sensor cavities and signal transmitter cavities, designed for minimally invasive heart support systems, featuring a sensor carrying element that securely houses temperature and pressure sensors, and an ultrasound element for precise measurements, protected by a thermoplastic housing and encapsulated with silicone compounds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sensor cavities and signal transmitter cavities are integrated into the sensor head device, then measurement precision for blood temperature and ventricular pressure is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple sensor cavities and signal transmitter cavities into a single integrated sensor head device structure. The sensor carrying element houses both temperature sensors and pressure sensors within unified cavities, allowing simultaneous measurement of multiple physiological parameters without requiring separate discrete sensor assemblies, thereby reducing overall system complexity while maintaining high measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor head device is designed as a multi-functional unit that can simultaneously measure blood temperature, ventricular pressure, and other physiological parameters through integrated sensor cavities. This universal design allows a single device to perform multiple measurement functions that would otherwise require separate specialized devices, improving measurement precision while avoiding the complexity of coordinating multiple independent sensor systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If the sensor head device is designed as a plug-shaped package for minimally invasive insertion, then ease of operation is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveease of operationVSAvoidmanufacturing precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The sensor head device is segmented into a distinct plug-shaped package that can be independently manufactured and then assembled to the catheter or delivery system. This segmentation allows the sensor head to be produced as a separate precision component with controlled tolerances, while the overall device benefits from modular assembly that reduces the precision requirements for the entire system. The plug shape enables standardized interfaces that simplify both insertion procedures and manufacturing processes.

Inventive Principle:
Principle #1Segmentation

3Reliability

If the sensor carrying element is encapsulated with silicone compounds, then reliability is improved through mechanical protection and biocompatibility, but manufacturing complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensor carrying element is encapsulated with silicone compounds to provide mechanical protection, biocompatibility, and chemical stability. This composite material approach combines the structural integrity of the sensor housing with the beneficial properties of silicone, creating a reliable sensor head device that can withstand the physiological environment. The silicone encapsulation protects the electronic components from damage while maintaining flexibility and biocompatibility, and this can be achieved through established manufacturing techniques that do not significantly increase overall device complexity.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20260060557A1Sensor head device for a minimal invasive ventricular assist device and method for producing such a sensor head device
Publication Date: 2026.03.05 KARDION GMBH
  • US20260060557A1 patent drawing
  • US20260060557A1 patent drawing
  • US20260060557A1 patent drawing

AI summary

The invention relates to a sensor head device for a heart support system, wherein the sensor head device has at least one sensor carrying element, wherein the sensor carrying element has at least one sensor cavity for accommodating at least one sensor and/or at least one signal transmitter cavity for accommodating at least one signal transmitter.