Temperature Sensor Heat Sink for Low Airflow Accuracy

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Solution Overview

Problem

Current temperature sensors in electronic systems provide inaccurate readings due to a heat collecting effect when airflow is low, affecting heat-dissipation efficiency.

Innovation Solution

A passive component with a heat sink thermally coupled to a temperature sensor, which absorbs and dissipates environmental heat, reducing the temperature difference between the sensor and its environment, thereby minimizing the heat collecting effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a temperature sensor is used without a heat sink, then the device complexity is reduced, but the measurement precision deteriorates due to heat collecting effect under low airflow conditions

Engineering Contradiction:
Improvetemperature sensing accuracyVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

A heat sink is introduced as an intermediary component between the temperature sensor and the environment. The heat sink absorbs excess heat from the sensor and dissipates it to the surrounding environment, acting as a thermal mediator that prevents heat accumulation and ensures accurate temperature measurements without requiring complex active cooling systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The heat sink utilizes natural convection and radiation to dissipate heat from the temperature sensor passively, without requiring external power or active control mechanisms. This self-service approach maintains measurement precision while avoiding additional system complexity.

Inventive Principle:
Principle #25Self-service

2Use of energy by moving object

If airflow generation device operates at low speed, then energy consumption is reduced, but the temperature sensor produces inaccurate sensing results due to heat collecting effect

Engineering Contradiction:
Improveairflow generation energy consumptionVSAvoidtemperature sensing accuracy
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The heat sink serves as a thermal intermediary that decouples the temperature sensor from environmental heat influences. Even when airflow is minimal, the heat sink continuously dissipates heat through passive convection and radiation, ensuring the sensor remains at ambient temperature and provides accurate readings without requiring high-energy airflow.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The heat sink changes the thermal parameters of the sensor system by providing a controlled thermal pathway to the environment. This modifies the heat transfer characteristics, allowing the sensor to maintain thermal equilibrium with the environment even under low airflow conditions, thereby preserving measurement accuracy while consuming minimal energy.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If heat sink is attached onto the component body, then the temperature difference between component and environment is reduced, but the device complexity increases

Engineering Contradiction:
Improvetemperature difference stabilityVSAvoidpassive component structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heat sink is integrated with the temperature sensor component body, merging the sensing function and thermal management function into a single unified structure. This combination reduces the number of discrete components and simplifies the overall device architecture while maintaining stable temperature conditions for accurate measurement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heat sink structure serves multiple functions: it acts as a thermal management component to dissipate heat, provides mechanical support for the sensor, and may serve as a mounting structure. This multi-functionality reduces the need for additional components and simplifies the overall device design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves the accuracy of temperature sensing and enhances heat-dissipation efficiency by maintaining a stable temperature difference, allowing the system to operate effectively even under low airflow conditions.

Implementation Method 1

The heat sink is thermally coupled to the component body. Thereby, the heat sink can absorb environmental heat (including heat from the component body)

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

the heat sink can absorb environmental heat (including heat from the component body) and also can dissipate heat through airflow

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11039554B2Electronic apparatus with a temperature sensor
Publication Date: 2021.06.15 WIWYNN CORP
  • US11039554B2 patent drawing
  • US11039554B2 patent drawing
  • US11039554B2 patent drawing

AI summary

An electronic apparatus includes an airflow generation device and a passive component. The passive component is a temperature sensor and includes a component body and a heat sink attached to the component body. The heat sink can absorb environmental heat which is dissipated through the air flow. The airflow generation device operates according to a sensing result by the passive component.