Implantable Sensor Housing With Elastomeric Coupling Element

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Solution Overview

Problem

Conventional implantable shunting systems face challenges in adjusting the geometry of the shunt lumen post-implantation, leading to suboptimal therapy delivery and potential complications due to fluid ingress or diffusion, which degrades sensor performance in medical implants.

Innovation Solution

The development of medical systems with adjustable shunting elements and advanced sensor assemblies that utilize a housing with a pressure responsive element and an elastomeric coupling element, allowing for accurate pressure signal transmission while preventing fluid interference, thereby enhancing the accuracy and robustness of the sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a combined material is used as both pressure responsive element and coupling element, then device complexity is reduced, but reliability deteriorates due to fluid ingress or diffusion over time

Engineering Contradiction:
Improvesensor assembly structureVSAvoidsensor performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent divides the pressure transmission system into separate functional components: a pressure responsive element (diaphragm) that interfaces with physiological fluid, and a separate coupling element (silicone oil) that transmits pressure to the measurement component. This segmentation allows each component to be optimized for its specific function while preventing fluid ingress to the measurement component, thereby resolving the contradiction between simplified structure and reliable performance.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If a separate diaphragm and fluid coupling element are used, then measurement precision is improved, but manufacturing difficulty increases and reliability decreases due to leaking

Engineering Contradiction:
Improvepressure signal accuracyVSAvoidseal integrity
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces an intermediary sealed housing that contains the measurement component and isolates it from physiological fluid. The housing includes a pressure responsive element (diaphragm) that interfaces with the fluid and a coupling element (silicone oil) that transmits pressure signals to the measurement component through the sealed housing. This intermediary structure prevents fluid ingress while maintaining accurate pressure transmission, resolving the contradiction between measurement precision and seal integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If sensor assemblies are made smaller for percutaneous delivery, then adaptability is improved, but manufacturing precision requirements increase due to difficulties in injection and encapsulation of fluid coupling element

Engineering Contradiction:
Improvedelivery method compatibilityVSAvoidfluid encapsulation accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent incorporates the coupling element (silicone oil) and pressure responsive element into the sensor assembly before the sensor is sterilized and packaged. This preliminary assembly allows the fluid coupling element to be properly contained and sealed within the housing prior to delivery, eliminating the need for complex post-sterilization assembly operations. This approach enables miniaturization for percutaneous delivery while maintaining manufacturing precision by performing critical assembly operations before final sterilization.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution enables adjustable shunting systems that can be tailored to individual patient needs, reducing the risk of fluid-related complications and improving the accuracy and reliability of sensor performance in medical implants.

Implementation Method 1

a coupling element positioned within the cavity and at least partially covering, contacting, and/or encapsulating the measurement component, wherein the coupling element is composed of an elastomeric material

Methodology Applied
Scientific EffectPressure signal transmission: Pressure Gradient

Implementation Method 2

the coupling element is composed of an elastomeric material

Methodology Applied
Scientific EffectElastomeric material deformation: Elasticity

Data Source

PatentUS20250120600A1Sensors for medical assemblies, and associated systems and methods
Publication Date: 2025.04.17 SHIFAMED HLDG LLC
  • US20250120600A1 patent drawing
  • US20250120600A1 patent drawing
  • US20250120600A1 patent drawing

AI summary

The present technology generally relates to a sensor assembly for an implantable medical device. In some embodiments, the sensor assembly includes a housing having a cavity, and a measurement component positioned within the cavity. When the medical device is implanted within a patient, the sensor can be configured to measure one or more physiological parameters of the patient. In some embodiments, the sensor assembly further includes a coupling element positioned within the cavity and at least partially covering, contacting, or encapsulating the measurement component. The coupling element can be configured to transmit or convey the one or more physiological parameters to the measurement component, such that the measurement component can measure the one or more physiological parameters without exposure to an environment external to the sensor assembly.