Sensor-Integrated Orthopedic Implants for Placement and Integrity Monitoring

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Solution Overview

Problem

Existing orthopedic hardware faces challenges such as improper placement, migration, breakage, and long-term complications like pain and arthritis, with limited monitoring capabilities for patient health and device integrity.

Innovation Solution

Integration of sensors within orthopedic devices and implants, including accelerometers, pressure sensors, and contact sensors, to monitor movement, alignment, and mechanical stress, providing real-time data on device performance and patient health.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If orthopedic hardware is implanted to treat bone fractures and trauma, then structural support and stabilization are provided, but complications such as improper placement, migration, breakage, and long-term pain may occur due to limited monitoring capabilities

Engineering Contradiction:
Improvedevice integrityVSAvoidmonitoring system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent embeds multiple sensors (accelerometers, pressure sensors, contact sensors) within the structure of the orthopedic implant itself, creating a nested configuration where monitoring components are integrated inside the device housing or structure. This allows the monitoring system to be contained within the implant without significantly increasing external complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The orthopedic implant is designed to serve multiple functions: providing structural support and stabilization while simultaneously monitoring device integrity, patient health parameters, and mechanical stress through integrated sensors. This multi-functionality reduces the need for separate monitoring devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If sensors are integrated within orthopedic devices to monitor device integrity and patient health, then accurate real-time data is obtained, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvedevice monitoring accuracyVSAvoidsensor integration
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The monitoring system is divided into separate sensor modules (accelerometer module, pressure sensor module, contact sensor module) that can be independently manufactured and then integrated into the orthopedic implant. This segmentation allows each sensor type to be optimized and manufactured separately using appropriate techniques

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs signal processing circuits and wireless communication modules as intermediaries between the sensors and external monitoring systems. These intermediary components facilitate data transmission and processing, reducing the complexity of direct sensor-to-external-system connections

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If continuous monitoring of orthopedic hardware is implemented, then timely detection of complications is enabled, but energy consumption and device complexity increase

Engineering Contradiction:
Improvecomplication detectionVSAvoidsensor power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The sensors are configured to perform periodic measurements and transmissions rather than continuous monitoring. The system can adjust the monitoring frequency based on patient needs and device status, enabling timely detection of complications while reducing overall energy consumption through intermittent operation

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The monitoring system incorporates feedback mechanisms where sensor data is analyzed and used to adjust monitoring parameters. When device integrity is stable, monitoring frequency can be reduced; when anomalies are detected, monitoring intensity increases. This feedback-driven approach optimizes energy usage while maintaining reliable complication detection

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12419567B2Devices, systems and methods for using and monitoring orthopedic hardware
Publication Date: 2025.09.23 CANARY MEDICAL SWITZERLAND AG
  • US12419567B2 patent drawing
  • US12419567B2 patent drawing
  • US12419567B2 patent drawing

AI summary

Orthopedic device or implants are provided, comprising an orthopedic device or implant and a sensor.