Sensor Receiving Lens Edge Section Total Internal Reflection

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Solution Overview

Problem

Optical sensors, particularly distance sensors, face challenges in covering the largest possible measuring range due to limited power from distant targets and inefficiencies in imaging close-range objects, often requiring additional optical elements that restrict the usable area for far-zone detection.

Innovation Solution

A sensor design featuring a receiving lens with an edge section that deflects light from close-range objects onto the receiving element via total reflection, allowing for precise detection without additional components, using a smooth, flat, curved, or rough surface to direct light effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If additional optical elements (close-up lenses or mirrors) are arranged to detect close-range objects, then close-range detection capability is improved, but the usable area of the receiving aperture for far-zone detection is reduced

Engineering Contradiction:
Improvedetection range coverageVSAvoidreceiving aperture area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The receiving lens is segmented into two functional zones: a central main lens area for far-range detection and a peripheral edge section for close-range detection. This segmentation allows each zone to optimize its function without interfering with the other, resolving the contradiction between close-range and far-range detection capabilities.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The edge section of the receiving lens is given different optical properties than the main lens area. Specifically, the edge section has a different refractive index or curvature designed to capture and focus light from close-range objects, while the main lens area maintains its original design for far-range detection. This local differentiation enables simultaneous optimization for both detection ranges.

Inventive Principle:
Principle #3Local quality

2Reliability

If the receiving aperture area is increased to improve far-range detection, then far-range signal reception is improved, but close-range object imaging becomes insufficient

Engineering Contradiction:
Improvefar-range signal receptionVSAvoidclose-range object imaging
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The receiving lens is divided into functional zones where the edge section specifically handles close-range light paths while the central area handles far-range light paths. This segmentation ensures that increasing the overall aperture area for far-range detection does not compromise close-range imaging, as each zone is optimized for its specific function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution moves from a one-dimensional optimization (aperture size) to a two-dimensional optimization by utilizing both the radial position (center vs. edge) and the optical properties of different lens regions. This allows the sensor to simultaneously achieve good performance for both close-range and far-range detection within the same aperture area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If additional close-up zones or lenses are added to detect near-range objects, then near-range detection is improved, but the area available for far-zone signal reception is reduced and far-end signal contribution is minimal

Engineering Contradiction:
Improvenear-range detection capabilityVSAvoidfar-zone receiving area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent merges the functions of separate close-up and far-range optical elements into a single integrated receiving lens. The edge section of the same lens that detects close-range objects does not obstruct far-zone signal reception, as far-zone light paths pass through the central main lens area. This merging eliminates the need for additional components while maintaining both detection capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The receiving lens is designed as a multi-functional optical element where different regions serve different detection purposes. The main lens area handles far-zone detection while the edge section handles close-range detection, making the single lens universal for both functions without requiring additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable detection of close-range objects without compromising far-range detection capabilities, improving detection accuracy and area coverage without additional materials or manufacturing steps, thus enhancing the sensor's overall performance.

Implementation Method 1

the edge section having a smooth surface, the edge section directing the light in the near range to the receiving element via total reflection

Methodology Applied
Scientific EffectTotal reflection: Total Internal Reflection

Data Source

PatentEP3018495B1Sensor
Publication Date: 2018.03.14 SICK AG
  • EP3018495B1 patent drawingFigure 1~2
  • EP3018495B1 patent drawingFigure 3~4
  • EP3018495B1 patent drawingFigure 5~6

AI summary

Sensor with a transmitting element (2) for emitting light, with a receiving element (4) for receiving light in a near range (10) and a far range (12) and a receiving lens (14) which is arranged in front of the receiving element (4), wherein the receiving lens (14) has an edge section (16), wherein the edge section (16) deflects the light from the near range (10) onto the receiving element (4), wherein the edge section (16) has a smooth surface (22), and wherein the edge section (16) directs the light in the near range (10) onto the receiving element (4) via total internal reflection.