Physical Quantity Sensor With Localized Penetration Holes

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Solution Overview

Problem

Existing acceleration sensors lack sufficient mechanical strength to withstand excessive acceleration, leading to potential damage and reduced accuracy in detecting vibrations.

Innovation Solution

The physical quantity sensor design incorporates a moving member with a first region of penetration holes and a second region without holes, optimizing hole size and arrangement to balance sensitivity and damping, thereby enhancing mechanical strength and vibration detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If penetration holes are formed in the moving member to reduce damping, then the sensitivity and vibration detection capability are improved, but the mechanical strength is reduced

Engineering Contradiction:
Improvevibration detection sensitivityVSAvoidmechanical strength of moving member
Core Design Contradiction:
Measurement precisionVSStrength

Solution Approach 1:

The moving member is divided into different regions with different hole distributions: a first region with multiple penetration holes to reduce damping and improve sensitivity, and a second region without penetration holes to maintain mechanical strength and prevent damage during excessive acceleration. This local differentiation resolves the contradiction by optimizing each region for its specific function.

Inventive Principle:
Principle #3Local quality

2Reliability

If the moving member is made more robust to withstand excessive acceleration, then the reliability is improved, but the damping increases and sensitivity decreases

Engineering Contradiction:
Improveresistance to excessive accelerationVSAvoiddamping
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

Different regions of the moving member have different structural characteristics: the first region with penetration holes provides low damping for sensitive vibration detection, while the second region without holes provides high strength for reliable operation under excessive acceleration. This local quality differentiation allows the system to achieve both reliability and low damping simultaneously.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor effectively reduces damping and increases mechanical strength, allowing for accurate detection of vibrations and resistance to high-frequency vibrations without damage.

Implementation Method 1

a first region that has a plurality of penetration holes penetrating the moving member in the third direction... effectively reducing damping

Methodology Applied
Scientific EffectGas flow through penetration holes: Damping

Implementation Method 2

a fixed detection electrode arranged at the substrate and detecting an electrostatic capacitance generated between the moving member and the fixed detection electrode

Methodology Applied
Scientific EffectElectrostatic capacitance: Capacitance

Data Source

PatentUS11656243B2Physical quantity sensor, electronic apparatus, and vehicle
Publication Date: 2023.05.23 SEIKO EPSON CORP
  • US11656243B2 patent drawing
  • US11656243B2 patent drawing
  • US11656243B2 patent drawing

AI summary

A physical quantity sensor includes, when three directions orthogonal to one another are defined as a first direction, a second direction, and a third direction, a substrate; and a moving member facing the substrate in the third direction via a gap and becoming displaced in the third direction in relation to the substrate. The moving member has a first region that has a plurality of penetration holes penetrating the moving member in the third direction and having a square opening shape as viewed from the third direction, and a second region having no penetration hole. At least one of a length in the first direction and a length in the second direction of the second region is equal to or greater than S0+2×S1, where S0 is a length of one side of the penetration hole, and S1 is a space between the penetration holes next to each other.