Sensor Module Coherency Checking for Error-Free Signal Transmission

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Solution Overview

Problem

Existing sensor modules with redundant signal acquisition and processing lack reliable error detection and transmission, leading to potential security flaws and zero diagnostic coverage for low-probability errors, especially in high-safety applications like vehicle OBD systems.

Innovation Solution

A sensor module with integrated checking devices that verify the coherency of processed signals from multiple sensors, providing a separate check result signal to ensure error-free transmission and enhance diagnostic coverage, using independent processing clock signals and potentially modifying the output signal to flag errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If redundant sensor signal acquisition and processing is implemented in a common chip or package with a common output stage, then cost is reduced, but error-free transmission of processed sensor signals and reliable error detection cannot be ensured

Engineering Contradiction:
ImprovecostVSAvoiderror-free transmission
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent divides the sensor module into separate functional components: individual sensor units with their own processing devices, a control device that receives processed signals, and a separate checking device that monitors transmission integrity. This segmentation allows redundant signal paths to be implemented while maintaining error detection capabilities, resolving the contradiction between cost-effective integration and reliable error-free transmission.

Inventive Principle:
Principle #1Segmentation

2Reliability

If redundant sensor signal acquisition and processing is implemented, then diagnostic coverage for sensor errors is improved, but diagnostic coverage for transmission and control device errors remains zero

Engineering Contradiction:
Improvediagnostic coverageVSAvoiderror detection capability
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent implements a checking device that continuously monitors the transmission of processed sensor signals from processing devices to the control device. This feedback mechanism detects transmission errors and control device malfunctions, providing complete diagnostic coverage for all error sources including previously undetectable transmission and control device errors.

Inventive Principle:
Principle #23Feedback

3Device complexity

If a common output stage is used for redundant sensor signals, then device complexity is reduced, but the ability to detect errors in transmission channels and control device function is lost

Engineering Contradiction:
Improveoutput stage structureVSAvoiderror detection
Core Design Contradiction:
Device complexityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent introduces a checking device as an intermediary component between the control device and the external interface. This checking device intercepts and verifies the sensor module signal before output, enabling error detection in transmission channels and control device function without significantly increasing overall device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3973251B1Sensor module and method for providing a sensor module signal
Publication Date: 2025.07.09 SCHAEFFLER TECHNOLOGIES AG & CO KG
  • EP3973251B1 patent drawingFigure 1~2

AI summary

The invention suggests a sensor module (10) for providing a sensor module signal (OUT) comprising information representative of a physical quantity measured by means of the sensor module (10), comprising: a first sensor (12-1) for providing a first sensor signal (SS1) representative of the physical quantity; a first processing device (20-1) for processing the first sensor signal (SS1) to provide a processed first sensor signal (SS1'); a second sensor (12-2) for providing a second sensor signal (SS2) representative of the physical quantity; a second processing device (20-2) for processing the second sensor signal (SS2) to provide a processed second sensor signal (SS2'); a control device (30) for generating the sensor module signal (OUT) based on the processed first sensor signal (SS1') and the processed second sensor signal (SS2'); and a checking device (40) for checking the sensor module signal (OUT), the processed first sensor signal (SS1') and the processed second sensor signal (SS2') for coherency, and for providing a check result signal (EF) representative of a result of the check. Furthermore, the invention proposes a corresponding method for providing a sensor module signal (OUT).