Sensor Module Noise Reduction via Dual Flow Channels

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Solution Overview

Problem

Existing sensor modules face challenges in accurately detecting specific components in fluids due to interference from noise components, which affects measurement accuracy.

Innovation Solution

The sensor module incorporates a first and second flow channel with filters to reduce noise components in both the sample and reference fluids, allowing the sensor to differentiate between the target component and noise, thereby improving measurement accuracy by calculating the concentration based on signal differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a sensor detects a specific component in a fluid sample, then the detection capability is provided, but noise components in the fluid interfere with measurement accuracy

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidnoise component interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The fluid sample is divided into two separate flow channels: a first flow channel that supplies the original sample fluid containing both the target component and noise components, and a second flow channel that supplies reference fluid with noise components removed by a filter. This segmentation allows the sensor to separately measure the target component signal and the noise component signal, which are then processed to eliminate noise interference and improve measurement accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A filter is introduced as an intermediary component in the second flow channel to remove noise components from the reference fluid. This filter acts as a mediator that selectively eliminates harmful noise substances while allowing the reference fluid to pass through, enabling the sensor to obtain a clean reference signal for noise subtraction and thereby improving the accuracy of target component detection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the sensor measures both target component and noise component signals, then comprehensive detection is achieved, but the concentration calculation becomes inaccurate due to noise interference

Engineering Contradiction:
Improvedetection reliabilityVSAvoidconcentration accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The noise component signal is extracted and measured separately using the second flow channel with the filter. By taking out the noise measurement from the mixed signal and measuring it independently, the system can then subtract this extracted noise component from the total signal measured in the first flow channel, thereby obtaining an accurate measurement of the target component concentration free from noise interference.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sensor output signals from both flow channels are fed back to a calculation unit that processes the relationship between the first signal (containing target + noise) and the second signal (containing only noise after filtering). This feedback mechanism allows the system to dynamically calculate and subtract the noise component based on actual measurements, improving the reliability and accuracy of the target component concentration determination.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances measurement accuracy by reducing the impact of noise components, allowing for precise detection of the target component in the sample fluid.

Implementation Method 1

The second flow channel includes a first filter configured to reduce the amount of the first component in the reference fluid

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS11326988B2Sensor module for detecting a component in a sample fluid and method for detecting a component in a sample fluid
Publication Date: 2022.05.10 KYOCERA CORP
  • US11326988B2 patent drawing
  • US11326988B2 patent drawing
  • US11326988B2 patent drawing

AI summary

A sensor module includes a sensor that detects a first component, a first flow channel to supply a sample fluid to the sensor, and a second flow channel to supply a reference fluid to the sensor. The reference fluid includes a second component different from the first component included in the sample fluid. The second flow channel includes a first filter that reduces the amount of the first component in the reference fluid.