Structural Monitoring Sensor Module Vibration Tilt Separation

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Solution Overview

Problem

Conventional monitoring systems, using either accelerometers or inclinometers, fail to accurately distinguish between structural vibrations and tilts in dynamic environments, leading to misreadings and potential damage, especially in structures like railway bridges under heavy loads.

Innovation Solution

A combined system utilizing both inclinometers and accelerometers, with the latter having a higher sampling rate to detect rapid changes, and a sensor module that can filter out noise and adjust sampling routines based on accelerometer readings to ensure accurate and reliable inclinometer data, even in extreme conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an inclinometer is used to detect changes in tilt, then measurement precision for tilt is improved, but reliability deteriorates in dynamic environments with vibrations

Engineering Contradiction:
Improvetilt measurement precisionVSAvoidinclinometer reliability under vibration
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent combines an inclinometer and an accelerometer into a single sensor module, allowing the system to measure both tilt and acceleration simultaneously. The processor then integrates these measurements to distinguish between true tilt and vibration-induced artifacts, resolving the contradiction by using the accelerometer's high sampling rate to filter and correct the inclinometer's low sampling rate measurements.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If an accelerometer is used to detect vibrations, then reliability under dynamic loading is improved, but measurement precision for tilt discrimination deteriorates

Engineering Contradiction:
Improvevibration detection reliabilityVSAvoidtilt discrimination precision
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The sensor module merges accelerometer and inclinometer measurements, with the processor using the accelerometer's high sampling rate data to identify and filter vibration components from the inclinometer's tilt measurements. This combination allows precise tilt discrimination while maintaining vibration detection reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses feedback from the accelerometer measurements to adjust and correct the inclinometer readings. The processor continuously compares acceleration data with inclinometer data to identify when tilt measurements are being contaminated by vibrations, and uses this feedback to filter out spurious readings.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If the inclinometer sampling rate is increased to capture dynamic responses, then measurement precision for dynamic tilt is improved, but device complexity and power consumption increase

Engineering Contradiction:
Improvedynamic tilt measurement precisionVSAvoidsampling system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system dynamically adjusts the inclinometer sampling rate based on real-time acceleration measurements. When vibrations are detected through the accelerometer, the system reduces the inclinometer sampling rate to conserve resources. When the environment is calm, the sampling rate increases to capture dynamic responses, optimizing the balance between measurement precision and device complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system provides precise monitoring of structural integrity by distinguishing between vibrations and tilts, reducing sensor damage and enabling timely intervention, thus enhancing safety and extending the lifespan of monitoring equipment.

Implementation Method 1

An accelerometer may be used to detect vibrations experienced by a structure

Methodology Applied
Scientific EffectAcceleration: Accelerometer

Implementation Method 2

Inclinometers have a low sampling rate because they are designed to measure the low-frequency phenomenon of tilt with respect to gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS9267862B1Sensor and monitoring system for structural monitoring
Publication Date: 2016.02.23 SENSR MONITORING TECHNOLOGIES LLC
  • US9267862B1 patent drawing
  • US9267862B1 patent drawing
  • US9267862B1 patent drawing

AI summary

A method and system for monitoring the integrity of a structure such as a building or a bridge includes taking accelerometer readings using an accelerometer and taking inclinometer readings using an inclinometer. The accelerometer and inclinometer each take readings in at least one axis, with one coincident axis between the two. The accelerometer readings are preferentially sampled at a higher rate than the inclinometer readings. Accelerometer readings verify inclinometer readings, and vice-versa. Using acceleration readings, it can be determined whether, when, and at what frequency inclination readings should be taken. The inclinometer can be powered down as long as accelerometer readings indicate that the environment would strain the inclinometer. Inclinometer readings can also be modified and corrected using inclinometer readings. Data accuracy and reliability are enhanced, and the overall integrity of a structure is dynamically monitored even as the structure and its environment change over time.