Vehicle Sensor Mount With Spray Nozzles for Clear Field of View

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Solution Overview

Problem

Autonomous and semi-autonomous vehicle sensors face challenges in maintaining accuracy and effectiveness due to positioning vulnerabilities and obstruction by debris, dirt, and environmental factors, which can impair their field-of-view and functionality.

Innovation Solution

A system and method for cleaning and positioning sensors on vehicles using a sensor base with nozzles that create overlapping spray patterns to cover the sensor window, ensuring optimal field-of-view and protection from damage, including a tether system to secure the sensor in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the sensor is positioned to maximize field-of-view, then the sensor coverage and navigation accuracy are improved, but the sensor becomes more vulnerable to impact damage from road debris and environmental obstructions

Engineering Contradiction:
Improvesensor accuracyVSAvoidvulnerability to impact damage
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies beforehand cushioning by positioning the sensor within a sensor base that provides structural protection and shock absorption. The sensor base acts as a protective enclosure that cushions the sensor against impact damage from road debris while maintaining the sensor's elevated position for optimal field-of-view coverage.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Measurement precision

If the sensor is positioned in a highly-visible location to maximize field-of-view, then the sensor coverage is improved, but the sensor becomes obstructed by dirt, debris, and environmental factors

Engineering Contradiction:
Improvefield-of-view coverageVSAvoidobstruction by dirt and debris
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by implementing a cleaning system with nozzles that proactively remove dirt and debris from the sensor window before they can obstruct the sensor's field-of-view. The nozzles are positioned to spray cleaning fluid onto the sensor window, preventing accumulation of contaminants that would block the sensor's view.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If the sensor window is cleaned with spray patterns from nozzles, then the sensor visibility is improved, but the system complexity increases due to multiple nozzles and spray pattern configuration

Engineering Contradiction:
Improvesensor visibilityVSAvoidcleaning system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies merging by integrating multiple nozzles into a unified cleaning system where the nozzles work together to provide comprehensive coverage of the sensor window. The nozzles are arranged in a configuration where their spray patterns overlap and combine to ensure complete cleaning of the entire sensor window surface, reducing the need for separate cleaning mechanisms for different areas.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies local quality by positioning nozzles at specific locations around the sensor base, with each nozzle targeted to clean a particular area of the sensor window. The spray patterns are configured with specific angles and coverage areas to ensure that each nozzle contributes effectively to cleaning its designated zone, optimizing the cleaning efficiency while managing system complexity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains sensor functionality by ensuring clear visibility and protection from environmental obstructions, enhancing the reliability of autonomous vehicle navigation and control systems.

Implementation Method 1

a plurality of nozzles, where the plurality of nozzles are disposed within the sensor base, where each nozzle defines a spray pattern

Methodology Applied
Scientific EffectFluid spray: Fluid Spray

Data Source

PatentUS20240239306A1System and method for sensor cleaning and positioning
Publication Date: 2024.07.18 CREATEAI INC
  • US20240239306A1 patent drawing
  • US20240239306A1 patent drawing
  • US20240239306A1 patent drawing

AI summary

Provided herein is a system and method for sensor cleaning and positioning of the sensor on a vehicle. A system can include a mount attached to a vehicle; a sensor base; a sensor supported on the sensor base; a boom connecting the mount to the sensor base; and a tether, where the tether is connected at a first end, at least indirectly, to the sensor, and at a second end to a structure within the vehicle. The system may include a sensor cleaning array of nozzles, where combined spray patterns of the array of nozzles cover a sensor window of the sensor about a field-of-view of the sensor.