Vehicle Sensor Mount Vibration Suppression and Fingertip Access

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Solution Overview

Problem

Existing sensor mount structures for vehicles face challenges in suppressing vibration of display devices during travel while maintaining sufficient space for fingertip access to adjust the mirror's angle, particularly at the upper peripheral edge of the display device.

Innovation Solution

A sensor mount structure comprising a sensor device, a display device, a support member, an arm member, and a cover member, where the arm member's upper end is attached to the support member covering the sensor device, and its lower end to the display device, with a cover member that secures fingertip access by maintaining a longer distance at the display device's end portion, enhancing vibration suppression and adjustability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the arm member is shortened to suppress vibration of the display device, then vibration suppression is improved, but it becomes difficult to secure space for fingertip access at the upper side of the upper peripheral edge

Engineering Contradiction:
Improvevibration suppressionVSAvoidfingertip access
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent introduces a cover member that extends in the width direction (lateral dimension) to create fingertip access space, rather than increasing space in the length direction (vertical dimension). This dimensional shift allows the arm member to remain short for vibration suppression while still providing adequate access space through lateral extension of the cover member.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The cover member acts as an intermediary element between the short arm member and the display device, providing the necessary fingertip access space without requiring the arm member to be longer. The cover member mediates the conflict between compact structure and operational accessibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the arm member length is reduced to improve vibration suppression, then display device stability is improved, but the space for angle adjustment access is reduced

Engineering Contradiction:
Improvedisplay device stabilityVSAvoidangle adjustment access
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The cover member extends in the width direction to create access space, allowing the arm member to be shortened for improved stability while maintaining adjustment accessibility through lateral space provision.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The support structure is segmented into the arm member and the cover member, with each performing distinct functions. The arm member provides structural support and vibration suppression, while the cover member provides access space, allowing optimization of both functions independently.

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If the cover member extends further to improve fingertip access space, then ease of operation is improved, but the cover member shape becomes more complex

Engineering Contradiction:
Improvefingertip access spaceVSAvoidcover member shape
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cover member is designed with different extensions at different locations: it extends further in the width direction at the upper side to provide fingertip access space, while maintaining a simpler form elsewhere. This localized differentiation provides necessary access space without making the entire cover member overly complex.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cover member features asymmetric extension, protruding more at the upper side (where fingertip access is needed) compared to other sides. This asymmetric design efficiently provides access space where required while minimizing overall structural complexity.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS10780828B2Sensor mount structure
Publication Date: 2020.09.22 TOYOTA JIDOSHA KK
  • US10780828B2 patent drawing
  • US10780828B2 patent drawing
  • US10780828B2 patent drawing

AI summary

A sensor mount structure, including: a sensor device that detects information regarding at least a region ahead of a vehicle; a display device that displays images of at least a region behind the vehicle; a support member that covers a part of the sensor device from below and that is attached to a base member provided at an inner surface of a front windshield glass; an arm member that has an upper end portion attached to the support member and a lower end portion attached to a length direction center portion of the display device; and a cover member, a minimum distance between the cover member and an upper peripheral edge at a length direction end portion of the display device being longer than a minimum distance between the cover member and an upper peripheral edge at the length direction center portion of the display device.