Sensor Platform Backlash Reduction via Magnetic Coupling

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Solution Overview

Problem

Existing sensor platforms for autonomous vehicles are cumbersome and obstruct the field of view of sensing devices due to their structure, and they often suffer from positional inaccuracies caused by backlash, which affects the accuracy of sensing devices.

Innovation Solution

A sensor platform system with two degrees of freedom that uses a control module to calculate and output control signals for motor movements based on desired angular coordinates, minimizing backlash and ensuring unobstructed views by employing a combination of articulation systems and drive mechanisms that allow independent rotation of components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional sensor platform structure is used to enable sensing device movement, then the field of view range is improved, but the platform structure becomes cumbersome and obstructs the field of view

Engineering Contradiction:
Improvefield of view rangeVSAvoidplatform structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The platform is divided into multiple independent articulation systems, each responsible for a specific degree of freedom. The first articulation system provides rotation about a first axis while the second articulation system provides rotation about a second axis. This segmentation allows each component to be simpler and less obstructive while collectively achieving the desired field of view range.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-axis rotation mechanism to a two-axis articulation system. By adding the second degree of freedom through the second articulation system, the platform achieves enhanced adaptability and field of view coverage without requiring a single complex mechanism, thereby reducing overall structural obstruction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If traditional mechanical connections are used in the platform, then structural simplicity is maintained, but backlash occurs and compromises sensing device position accuracy

Engineering Contradiction:
Improvemechanical connection simplicityVSAvoidsensing device position accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces traditional mechanical connections with magnetic coupling mechanisms. The magnetic coupling systems provide backlash-free force transmission between components while maintaining mechanical simplicity. This substitution eliminates the backlash inherent in gear-based or screw-based mechanical connections, thereby improving sensing device position accuracy without significantly increasing structural complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If a single-axis rotation system is used, then the platform structure is simple, but the field of view coverage is limited

Engineering Contradiction:
Improveplatform structureVSAvoidfield of view coverage
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent merges two independent articulation systems into a unified platform structure. The first articulation system and second articulation system are combined such that they work together to provide two degrees of freedom. This merging allows the platform to achieve comprehensive field of view coverage while maintaining relatively simple individual component structures.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10175658B2Systems and methods for sensor platform
Publication Date: 2019.01.08 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US10175658B2 patent drawing
  • US10175658B2 patent drawing
  • US10175658B2 patent drawing

AI summary

Methods and apparatus are provided for controlling a movement of a sensor platform. The method includes receiving a desired position of the platform from a source. The desired position includes a first coordinate value and a second coordinate value. The method includes, based on the first coordinate value and the second coordinate value, calculating, by a processor, a first value associated with a first axis of rotation of the platform and calculating a second value associated with a second axis of rotation of the platform. The method includes outputting, by the processor, one or more control signals to at least one motor associated with the platform to move the platform based on the first value and the second value.