Contamination-Resistant Sensor Port Sealing Design

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Solution Overview

Problem

Analyte sensors are prone to contamination due to exposure through the sensor port, which can affect internal components and interfere with analysis results.

Innovation Solution

A contamination-resistant sensor port design featuring multiple sealing members, including a compliant gasket material and adhesive-backed polyimide film tape, to form seals around the entry slot and other openings, preventing fluid and particle ingress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the sensor port provides an opening for sensor insertion, then sensor accessibility is improved, but contamination risk increases

Engineering Contradiction:
Improvesensor accessibilityVSAvoidcontamination risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent employs a flexible membrane that selectively covers the sensor port opening. This membrane acts as a barrier to contaminants while allowing sensor insertion and removal. The flexible nature of the membrane maintains sensor accessibility, while its sealing property prevents contamination of internal components through the opening.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The membrane serves as an intermediary element between the external environment and the internal components of the device. It mediates the contradiction by providing a selective interface that permits sensor interaction while blocking harmful contaminants, thus resolving the conflict between accessibility and contamination protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If sealing members are added to prevent contamination, then contamination resistance is improved, but device complexity increases

Engineering Contradiction:
Improvecontamination resistanceVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The use of a flexible membrane as a sealing solution provides effective contamination protection without significantly increasing device complexity. The membrane can be integrated into the existing sensor port structure, offering a simple yet effective sealing mechanism that prevents contaminant ingress while maintaining ease of sensor insertion and removal.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS10031124B2Analyte sensor ports
Publication Date: 2018.07.24 ABBOTT DIABETES CARE INC
  • US10031124B2 patent drawing
  • US10031124B2 patent drawing
  • US10031124B2 patent drawing

AI summary

The present disclosure provides a contamination resistant sensor port which includes one or more sealing members positioned so as to limit and/or prevent internal contamination of the sensor port with fluids and/or particles present in the environment outside the sensor port.