Intake Temperature Sensor Positioning for Off-Road Vehicle Accuracy

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Solution Overview

Problem

Intake temperature sensors in off-road straddle-type vehicles are challenged by heat interference from engines, leading to inaccurate temperature readings and susceptibility to damage from debris and environmental factors during rough terrain travel.

Innovation Solution

The intake temperature sensor is positioned forwardly of the upper rear end of the front fork, protected by a sensor protective part such as a Zeichen plate, which keeps it away from heat sources and debris, allowing for accurate atmospheric temperature detection without the need for correction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the intake temperature sensor is arranged in the vicinity of the throttle body to measure air quantity accurately, then the measurement precision is improved, but the sensor is exposed to heat from the engine and exhaust system causing temperature detection errors

Engineering Contradiction:
Improveair quantity measurementVSAvoidsensor temperature
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The patent relocates the intake temperature sensor from the conventional position near the throttle body to a new spatial dimension - specifically, forwardly of the upper rear end of the front fork. This dimensional relocation places the sensor in a region where air flows directly from the front of the vehicle, away from heat-generating components, thereby solving the temperature interference problem while maintaining measurement capability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If the intake temperature sensor is kept away from heat generating sources to avoid temperature correction, then the temperature detection accuracy is improved, but the sensor becomes exposed to mud, water, pebbles, and debris causing damage

Engineering Contradiction:
Improvetemperature detection accuracyVSAvoidsensor damage from debris
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a protective structure (such as azeichen plate or fairing) that acts as an intermediary between the intake temperature sensor and harmful environmental factors. This mediator shields the sensor from mud, water, pebbles, and debris while allowing air flow to reach the sensor, thus protecting the sensor without compromising its exposure to atmospheric air for accurate temperature detection

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the intake temperature sensor is positioned in a high location to avoid debris, then the reliability is improved, but the sensor may be exposed to travel wind affecting temperature measurement

Engineering Contradiction:
Improvesensor protectionVSAvoidtemperature measurement
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent creates a localized protective environment around the sensor by positioning it forwardly of the upper rear end of the front fork, where a specific air flow pattern exists. The protective structure (zeichen plate or fairing) is designed to manage local air flow characteristics, allowing atmospheric air to reach the sensor while blocking harmful debris, thus achieving both protection and accurate measurement through localized quality control

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables precise air temperature measurement while protecting the sensor from damage, eliminating the need for temperature correction and reducing exposure to heat and debris, thus ensuring reliable operation in harsh off-road conditions.

Implementation Method 1

an intake temperature sensor that detects temperature of air sucked into an engine

Methodology Applied
Scientific EffectTemperature detection:

Data Source

PatentUS7552791B2Straddle-type vehicle
Publication Date: 2009.06.30 YAMAHA MOTOR CO LTD
  • US7552791B2 patent drawing
  • US7552791B2 patent drawing
  • US7552791B2 patent drawing

AI summary

A straddle-type vehicle that exactly detects temperature of air sucked into the engine while protecting an intake temperature sensor of a fuel injector from damage. A front fork supports a front wheel rotatably. An engine is arranged rearward of the front fork to produce a driving force. A Zeichen plate protects the intake temperature sensor. The intake temperature sensor is arranged forwardly of an upper rear end of the front fork, and the Zeichen plate is arranged forwardly of the intake temperature sensor.