Sensor Power Control for Image Forming Apparatus

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional image forming apparatuses waste energy by resuming power to sensors immediately when switching from a power-saving state to an image formation state, even if the heat fixing device has not reached the necessary temperature to form an image.

Innovation Solution

An image forming apparatus with a heating means, a heating temperature sensor, and a sensor power control system that interrupts power to non-fixation operation state sensors until the heating means reaches a predetermined temperature necessary for image formation, ensuring power is only supplied when image formation is feasible.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If power supply is quickly resumed to sensors when switching from power-saving state to image formation state, then sensors can detect conditions immediately, but energy is wasted by supplying power to sensors before the heating means reaches the necessary temperature

Engineering Contradiction:
Improvesensor detection readinessVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The control unit checks whether the heating means has reached the necessary temperature before resuming power to the sensors. This preliminary check prevents unnecessary power consumption by ensuring that sensors only receive power when the heating means is ready to form images, thus avoiding energy waste while maintaining sensor functionality when needed.

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If power supply is interrupted to sensors during power-saving state, then energy consumption is reduced, but power must be quickly restored when image formation is needed

Engineering Contradiction:
Improvepower consumptionVSAvoidpower restoration delay
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The control unit continuously monitors the temperature of the heating means and uses this feedback information to determine when to restore power to the sensors. This feedback mechanism ensures that power is restored at the optimal moment - neither too early (wasting energy) nor too late (causing delays) - thereby balancing energy savings with operational readiness.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves more effective energy-saving by preventing unnecessary power supply to sensors during non-fixation operation states, optimizing energy usage by ensuring power is only restored when the apparatus can form images effectively.

Implementation Method 1

a heating means which fixes a toner image formed on a recording medium

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a heating temperature sensor which detects the temperature of the heating means

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS7340193B2Image forming apparatus, and storage medium storing a control program for the same
Publication Date: 2008.03.04 KYOCERA DOCUMENT SOLUTIONS INC
  • US7340193B2 patent drawing
  • US7340193B2 patent drawing
  • US7340193B2 patent drawing

AI summary

An image forming apparatus is disclosed which interrupts the power supply to the sensors that are used during image formation when it is impossible to form an image, thereby allowing the image forming apparatus so save energy more effectively. The image forming apparatus controls the power supply to sensors that are used during image formation, other than a heating temperature sensor and fixation control sensors, such that the image forming apparatus interrupts the power supply when switched to the non-fixation operation control state, and supplies power when switched to the fixation operation control state and the temperature detected by the heating temperature sensor is equal to or greater than a predetermined temperature near the fixation temperature.