Sensor Probe With Integrated Temperature And Pressure Sensing

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Solution Overview

Problem

Current climate control systems lack effective sensors for accurately monitoring temperature and pressure differentials in refrigeration and air-conditioning systems, which hampers their efficient operation and fault diagnosis.

Innovation Solution

A sensor assembly comprising pressure-differential sensors and elongated sensor probes with integrated temperature sensors, where the probes have a unique design with apertures and passageways to allow for precise temperature measurement and pressure path definition, enabling communication between ambient environments and the sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional sensors are used in climate control systems, then the system structure remains simple, but the temperature and pressure differential measurements are inaccurate

Engineering Contradiction:
Improvetemperature and pressure differential measurement accuracyVSAvoidsensor assembly structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple sensing functions (temperature sensing and pressure differential sensing) into a single integrated sensor assembly. The sensor probe integrates a temperature sensor with passageways that communicate with a pressure differential sensor, allowing both measurements to be taken from one device rather than requiring separate sensors.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor probe serves multiple functions simultaneously: it measures temperature through the integrated temperature sensor, measures pressure differential through the passageway connections to the pressure differential sensor, and provides structural support for both sensing elements. This multi-functional design improves measurement accuracy while managing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate temperature and pressure sensors are used, then the measurement functions are comprehensive, but the system complexity and space requirements increase

Engineering Contradiction:
Improvesensor functionality coverageVSAvoidnumber of sensor components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges separate temperature and pressure sensing functions into a single sensor probe assembly. The probe contains both a temperature sensor and passageways that lead to a pressure differential sensor, consolidating what would traditionally require two separate sensing devices into one integrated unit.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The temperature sensor is nested within the sensor probe body, and the passageways are integrated within the same probe structure. The pressure differential sensor is positioned to receive input from the passageways, creating a nested arrangement where multiple sensing functions are contained within a single probe assembly rather than requiring separate external components.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor assembly provides accurate temperature and pressure differential measurements, enhancing the control and monitoring of climate control systems, as well as facilitating fault diagnosis, thereby improving system efficiency and reliability.

Implementation Method 1

a pressure-differential sensor and first and second sensor probes in communication with the pressure-differential sensor

Methodology Applied
Scientific EffectPressure differential measurement:

Implementation Method 2

Each of the first and second sensor probes may include an elongated body and a temperature sensor

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 3

The wire may include a diameter that is less than a diameter of the first passageway such that the first passageway defines a pressure path around the wire

Methodology Applied
Scientific EffectFluid flow through passageway:

Data Source

PatentUS9593984B2Sensor probe
Publication Date: 2017.03.14 COPELAND LP
  • US9593984B2 patent drawing
  • US9593984B2 patent drawing
  • US9593984B2 patent drawing

AI summary

A sensor probe may include an elongated body and a temperature sensor. The elongated body may include at least one first aperture, a first passageway and a second passageway. The first passageway may be in communication with the first aperture and may extend along a longitudinal axis of the elongated body. The second passageway may be in communication with and may extend from the first passageway. The temperature sensor may be disposed within the first passageway and may include a wire extending through a portion of the first passageway and the second passageway. The wire may include a diameter that is less than a diameter of the first passageway such that the first passageway defines a pressure path around the wire.