Sensor-Based Product Arrangement Tracking

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Solution Overview

Problem

In physical repositories such as stores or warehouses, it is challenging to consistently maintain the arrangement of products due to the difficulty in tracking large numbers of items, especially with high foot traffic, and existing automated systems are often expensive and inadequate.

Innovation Solution

A sensor-based system that detects and tracks product locations using affixed and static sensors, determining initial and current product positions, identifying misplacements, and generating alerts when products deviate from their designated locations, thereby maintaining product visibility and arrangement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual tracking of product locations is used, then system complexity is low, but measurement precision and reliability of product location tracking deteriorate due to difficulty in tracking large numbers of items

Engineering Contradiction:
Improvesystem complexityVSAvoidproduct location tracking precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces manual mechanical tracking methods with an automated sensor-based system. Sensors attached to products and stationary sensors throughout the repository automatically detect and track product locations, eliminating the need for manual tracking while significantly improving measurement precision and reliability of product location data.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service tracking where products essentially track themselves through attached sensors that continuously report their locations to the computer device. This automated self-monitoring approach maintains low operational complexity while achieving high tracking precision.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If automated sensor-based tracking systems are deployed, then measurement precision and reliability of product location tracking improve, but device complexity and cost increase

Engineering Contradiction:
Improveproduct location tracking precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor system serves multiple functions: it tracks product locations, determines current arrangements, identifies misplacements, and generates alerts. This multi-functionality consolidates what would otherwise require separate systems into a single integrated solution, managing complexity while maintaining high tracking precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system implements continuous feedback loops where sensor data is constantly monitored, compared against predefined conditions and initial arrangements, and automatically triggers alerts when misplacements are detected. This automated feedback mechanism improves tracking precision while managing system complexity through rule-based decision-making.

Inventive Principle:
Principle #23Feedback

3Reliability

If continuous monitoring of all products is performed, then reliability of detecting misplacements improves, but use of energy and computational resources increases

Engineering Contradiction:
Improvemisplacement detection reliabilityVSAvoidenergy consumption for monitoring
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system monitors product locations continuously but only triggers full analysis and alerts when specific conditions are met, such as when a product moves from its expected location. This partial action approach maintains high detection reliability by being constantly ready while reducing energy consumption by not processing every data point equally.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system pre-establishes expected product locations and arrangement rules before monitoring begins. This preliminary configuration allows the system to quickly compare current sensor data against known standards, improving detection reliability while minimizing computational energy expenditure during continuous monitoring.

Inventive Principle:
Principle #10Preliminary action

4Productivity

If products are frequently moved and rearranged, then productivity and accessibility improve, but maintaining proper arrangement becomes more difficult and loss of time increases

Engineering Contradiction:
Improveproduct accessibilityVSAvoidtime to maintain arrangement
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system provides immediate feedback through automated alerts when products are moved from their designated locations. This real-time notification enables quick correction of misplacements, maintaining proper arrangement despite frequent product movements and reducing the time loss associated with manual arrangement verification.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The automated monitoring system performs the arrangement verification function that would otherwise require manual intervention. By self-monitoring product locations and automatically detecting misplacements, the system eliminates the time-consuming manual checking process while supporting frequent product rearrangements for improved productivity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11461734B2Sensor based product arrangement
Publication Date: 2022.10.04 KYNDRYL INC
  • US11461734B2 patent drawing
  • US11461734B2 patent drawing
  • US11461734B2 patent drawing

AI summary

A computer-implemented method includes: determining, by a computer device, initial locations of products in a repository; determining, by the computer device, an initial arrangement of the products based on the initial locations; determining, by the computer device, current locations of the products in the repository; determining, by the computer device and based on the initial locations and the current locations, that one of the products is moved away from its home location; determining, by the computer device and based on the determining the one of the products is moved away from its home location, that the one of the products is misplaced based on predefined conditions being satisfied; and generating, by the computer device, an alert based on the determining the one of the products is misplaced.