Sensor-Controlled Receptacle Fault Protection Without Mechanical Shutters

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Solution Overview

Problem

Conventional electrical receptacles face challenges such as difficulty in use for elderly and special needs individuals due to mechanical tamper resistance mechanisms, false tripping of arc fault circuit interrupters, lack of individual outlet protection, incorrect wiring detection, and inadequate surge protection, among others.

Innovation Solution

An electrical receptacle with integrated sensors and a processor that monitors current and voltage conditions, provides independent outlet control, self-calibration, and surge protection, while detecting incorrect wiring and plug orientation, and offering self-testing capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mechanical tamper resistance mechanisms (spring loaded gates, shutters) are employed to prevent insertion of foreign objects, then safety against shock and electrocution is improved, but ease of operation deteriorates due to excessive force required and difficulty for elderly and special needs individuals

Engineering Contradiction:
Improvesafety against shock and electrocutionVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces mechanical tamper resistance mechanisms (spring loaded gates, shutters) with an optical sensing system. Optical sensors detect the presence of plug blades through light transmission properties, eliminating the need for mechanical gates that require excessive force to open. This substitution maintains safety by accurately detecting proper plug insertion while dramatically improving ease of operation for all users including elderly and special needs individuals.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If conventional circuit interrupters monitor only current flow imbalance between hot and neutral conductors, then detection capability is simplified, but measurement precision deteriorates because individual current line differences are not monitored leading to inability to distinguish normal arcing from unwanted arcing

Engineering Contradiction:
Improvedetection capabilityVSAvoidmeasurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent segments the monitoring function by providing separate optical sensors for the hot and neutral conductors. This segmentation allows individual monitoring of each conductor's current flow characteristics, enabling the processor to detect subtle differences in arc patterns. By treating each conductor separately rather than only monitoring their combined imbalance, the system achieves superior measurement precision in distinguishing normal from unwanted arcing.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250323487A1Electrical receptacle fault protection
Publication Date: 2025.10.16 BRAINWAVE RESEARCH CORP
  • US20250323487A1 patent drawing
  • US20250323487A1 patent drawing
  • US20250323487A1 patent drawing

AI summary

An electrical receptacle contains a plug outlet that has a pair of contacts for electrical connection to respective hot and neutral power lines. A controlled switch, such as a TRIAC, is connected in series relationship between the outlet contact and the hot power line. Sensors in the receptacle outputs signals to a processor having an output coupled to the control terminal of the controlled switch. The processor outputs an activation signal or a deactivation signal to the controlled switch in response to received sensor signals that are indicative of conditions relative to the first and second contacts.