Sensor-Based Reorder Device for Automatic Inventory Management

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Solution Overview

Problem

Customers often forget to reorder consumable items, leading to depletion before replenishment, especially in shared environments like households or offices, due to the lack of proactive ordering systems.

Innovation Solution

A reorder device equipped with sensors and NFC/RFID tags that monitor item weight and automatically reorder items when the supply reaches a predetermined threshold, ensuring timely restocking without customer intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If customers manually track and reorder items, then they maintain control over ordering decisions, but they forget to reorder items leading to stock depletion

Engineering Contradiction:
Improvereorder reliabilityVSAvoidtracking difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system enables automatic self-monitoring of item inventory levels through sensors and RFID tags, with autonomous reordering triggered when thresholds are reached, eliminating the need for manual tracking while maintaining reliable restocking

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors item quantity through sensors and provides real-time feedback on inventory status, automatically initiating reorder actions when predefined thresholds are reached, ensuring reliable restocking without manual intervention

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If multiple people share a supply, then the supply serves multiple users, but no single person is responsible for reordering

Engineering Contradiction:
Improveshared supply capabilityVSAvoidreorder responsibility
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system automatically monitors and manages inventory for shared supplies, eliminating the need for human assignment of reorder responsibility while ensuring reliable restocking through autonomous threshold-based reordering

Inventive Principle:
Principle #25Self-service

3Loss of time

If customers place orders proactively, then they can control timing of replenishment, but they must remember to initiate orders before depletion

Engineering Contradiction:
Improvereorder timingVSAvoidmemory burden
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The system pre-establishes reorder thresholds and automatically initiates replenishment orders before items are depleted, eliminating the need for customers to remember timing while maintaining optimal inventory levels

Inventive Principle:
Principle #10Preliminary action

4Reliability

If automated reordering systems are implemented, then stock depletion is prevented, but device complexity increases

Engineering Contradiction:
Improvestock availabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system replaces manual monitoring and ordering processes with automated sensors, RFID tags, and electronic communication, reducing the need for complex human coordination while ensuring reliable stock availability through technology-driven automation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents stock depletion by automatically reordering items based on consumption patterns, ensuring continuous supply and reducing the burden of remembering to replenish products.

Implementation Method 1

A sensor of the reorder device may periodically obtain weight measurements of the item(s) that are placed on the surface of the reorder device

Methodology Applied
Scientific EffectWeight sensing:

Implementation Method 2

The reorder device may include a near field communication (NFC) reader configured to detect an item tag

Methodology Applied
Scientific EffectNear field communication:

Implementation Method 3

a radio-frequency identification (RFID) reader, etc.) that is configured to detect an item tag

Methodology Applied
Scientific EffectRadio frequency identification:

Data Source

PatentUS11126955B1Sensor data-based reordering of items
Publication Date: 2021.09.21 AMAZON TECH INC
  • US11126955B1 patent drawing
  • US11126955B1 patent drawing
  • US11126955B1 patent drawing

AI summary

A reorder device having an item tag reader and one or more sensors may facilitate the automatic reordering of an item for a customer. The item may be associated with an item tag that is placed on (or near) the reorder device. The reorder device may detect the item tag and transmit such data to an entity device, which may associate the reorder device and the item. The reorder device may periodically obtain weight measurements of the item that is placed on the reorder device, as well as a timestamp that indicates a time at which the weight measurements are obtained. Such data may be provided to the entity device, and an entity associated with the entity device may determine whether weight measurement satisfies an item threshold value. If so, additional inventory of the item may be ordered and delivered to the customer, without additional input from the customer.