Sensor Sleeve for Medical Tool Navigation

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Solution Overview

Problem

Current navigation systems for medical tools, such as bronchoscopes, lack improvements in sensor technology and attachment methods, which can hinder precise location determination and visualization within the body.

Innovation Solution

The development of sensor sleeves with tubular bodies made from flexible biocompatible materials, equipped with various sensors like EM, ultrasound, and optical sensors, and attachment mechanisms like o-rings and adhesive pads, which can be retrofitted onto surgical tools to enhance navigation and visualization capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sensors are placed on medical tools for navigation, then location determination capability is improved, but device complexity increases

Engineering Contradiction:
Improvelocation determination capabilityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor sleeve is designed to slide over and enclose the medical tool, with sensors nested on the outer surface of the sleeve. This allows sensors to be added without modifying the tool itself, resolving the contradiction by nesting the sensing functionality in an external layer that maintains tool simplicity while enabling precise location determination through electromagnetic, ultrasound, or optical sensors

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The sensor sleeve acts as an intermediary component between the navigation system and the medical tool. It provides a standardized interface with cabling and connectors that mediate the connection between sensors and the navigation system, reducing device complexity by creating a universal interface layer that simplifies integration

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If sensor sleeves are made from flexible biocompatible materials, then ease of operation is improved, but manufacturing precision becomes more difficult

Engineering Contradiction:
Improveflexibility and biocompatibilityVSAvoidmanufacturing precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The sensor sleeve is constructed from flexible biocompatible materials such as silicone rubber or polyurethane, allowing it to conform to various tool shapes and patient anatomy. This flexibility improves ease of operation during medical procedures while the modular design with standardized sensor mounting surfaces maintains adequate manufacturing precision through injection molding or extrusion processes

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The sensor sleeve is divided into segmented sections with sensors mounted on discrete segments. This segmentation allows each section to be manufactured separately with controlled precision, then assembled into the final flexible structure, balancing manufacturing capabilities with operational flexibility requirements

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If multiple sensors are attached to the tubular body, then tracking and imaging capabilities are improved, but device complexity increases

Engineering Contradiction:
Improvetracking and imaging capabilitiesVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor sleeve is designed as a universal platform that can accommodate multiple types of sensors (electromagnetic, ultrasound, optical) on its outer surface. This multi-functional design improves tracking and imaging capabilities by enabling simultaneous use of different sensor modalities while maintaining a single standardized sleeve structure that reduces overall device complexity through design unification

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If the tubular body is made from flexible material, then adaptability to various surgical tools is improved, but structural strength decreases

Engineering Contradiction:
Improveadaptability to various surgical toolsVSAvoidstructural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The sensor sleeve employs composite material construction, combining flexible biocompatible polymers with embedded reinforcement elements such as braided wires or fabric layers. This composite structure provides sufficient structural strength to maintain sensor alignment and sleeve shape while retaining the flexibility needed to adapt to various surgical tool diameters and shapes

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These sensor sleeves provide improved tracking and imaging capabilities, enabling more precise navigation and visualization during medical procedures, and can be adapted for various surgical tools beyond bronchoscopes.

Implementation Method 1

One method for determining the physical location of the bronchoscope is through the use of sensors placed on a tool or catheter utilized with the bronchoscope. An example system that utilizes such sensors is the ILOGIC ELECTROMAGNETIC NAVIGATION BRONCHOSCOPY (ENB) system

Methodology Applied
Scientific EffectElectromagnetic field detection: Electromagnetic Induction

Data Source

PatentUS11219489B2Devices and systems for providing sensors in parallel with medical tools
Publication Date: 2022.01.11 COVIDIEN LP
  • US11219489B2 patent drawing
  • US11219489B2 patent drawing
  • US11219489B2 patent drawing

AI summary

Disclosed are systems, devices, and methods for using sensor sleeves with surgical tools. In an aspect of the present disclosure, a sensor sleeve includes a tubular body defining a central longitudinal axis and having a lumen defined therethrough, the tubular body being configured to receive a tool, a plurality sensors attached to the tubular body, a cabling extending distally from the tubular body, and an interface connector coupled to the cabling and configured to interface with a navigation system.