Sensor-Based Surgical Instrument Tracking for Real-Time 3D Guidance

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Solution Overview

Problem

Current surgical tracking systems, such as fluoroscopy, provide limited 2D imaging and require cumbersome adjustments, lacking real-time, three-dimensional tracking of surgical instruments and personnel movements, which hinders precise procedural guidance and outcome analysis.

Innovation Solution

A system utilizing sensor packages with accelerometers, gyroscopes, and communication interfaces for real-time, three-dimensional tracking of surgical instruments and personnel movements, combined with data recording and AI/ML models for outcome prediction and procedural improvement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If fluoroscopy is used to monitor catheter insertion and manipulation, then real-time imaging is provided, but only 2D images are obtained requiring cumbersome equipment movement for additional views

Engineering Contradiction:
Improveimaging capabilityVSAvoidequipment maneuverability
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The patent transitions from 2D fluoroscopic imaging to 3D optical tracking using multiple cameras that capture spatial coordinates in three dimensions. This dimensional upgrade eliminates the need for equipment movement to obtain different views, as the entire 3D space is captured simultaneously by the camera array.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent replaces the mechanical fluoroscopy system (requiring physical equipment movement) with an optical tracking system using cameras and fiducial markers. This substitution eliminates mechanical constraints and allows non-contact, multi-angle tracking without moving equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of information

If fluoroscopy equipment is moved to obtain additional views, then more imaging perspectives are obtained, but radiation exposure risks increase and procedure time increases

Engineering Contradiction:
Improveimaging perspectiveVSAvoidprocedure time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The system uses multiple cameras positioned at different angles to simultaneously capture 3D spatial information, providing multiple imaging perspectives at once rather than sequentially. This eliminates the time loss associated with moving equipment between views.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The fiducial markers are pre-attached to surgical instruments before the procedure begins, and the camera system is pre-positioned to capture all necessary angles. This preliminary setup eliminates the need for time-consuming equipment repositioning during the procedure.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If traditional tracking methods are used, then equipment simplicity is maintained, but real-time three-dimensional tracking precision is insufficient

Engineering Contradiction:
Improvetracking precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces fiducial markers as intermediary elements attached to surgical instruments. These markers serve as mediators between the physical instrument and the optical tracking system, enabling precise 3D position and orientation measurement through pattern recognition algorithms without requiring complex sensors in the instruments themselves.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system creates optical copies (images) of fiducial markers on surgical instruments and uses computer vision algorithms to extract spatial information. This copying approach allows precise tracking without physically modifying the instruments with complex electronic sensors.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time guidance and post-surgery review, improves surgical outcomes by analyzing movement data for future procedures, reduces risks, and aids in training and facility analytics.

Implementation Method 1

a first sensor element including an accelerometer

Methodology Applied
Scientific EffectAccelerometer: Accelerometer

Data Source

PatentUS12446975B2Systems and methods for surgical tracking and prediction
Publication Date: 2025.10.21 ULYSSES MEDICAL TECH INC
  • US12446975B2 patent drawing
  • US12446975B2 patent drawing
  • US12446975B2 patent drawing

AI summary

A system may include a first sensor element comprising an accelerometer. A system may include a first communications interface. A system may include a second sensor package comprising. A system may include a second sensor element comprising an accelerometer. A system may include a second communications interface, wherein the first sensor package is configured to be disposed in a reference position, wherein the second sensor package is configured to move relative to the first sensor package, wherein the first communications interface is configured to enable electronic communications with at least one of the second sensor package or a computer system, wherein the second communications interface is configured to enable electronic communications with at least one of the first sensor package or the computer system.