Image Sensor Suspension Structure for Large-Lens Camera Stabilization

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Solution Overview

Problem

The increasing pixelation in camera devices leads to larger lens diameters, resulting in increased weight and difficulty in securing electromagnetic force to move the lens within a limited space for image stabilization, making it challenging to effectively stabilize images due to user movement.

Innovation Solution

A camera device design that moves the image sensor in three axes (x-axis shift, y-axis shift, and z-axis rolling) using a connecting substrate and a wing structure to facilitate image stabilization, while maintaining a sealing and protective structure to prevent foreign objects and external impacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the lens diameter is increased to improve image quality through high pixelation, then the image quality is improved, but the weight of the lens increases and it becomes difficult to secure electromagnetic force to move the lens within limited space

Engineering Contradiction:
Improveimage qualityVSAvoidlens weight
Core Design Contradiction:
Measurement precisionVSWeight of moving object

Solution Approach 1:

Instead of moving the lens for image stabilization, the patent inverts the approach by moving the image sensor in the opposite direction to compensate for image shake. This allows the heavier lens to remain stationary while the sensor moves, resolving the contradiction between lens weight and stabilization capability

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent replaces the mechanical lens moving system with an electromagnetic driving system that moves the image sensor. The driving magnet and coil assembly provides electromagnetic force to move the sensor along x, y, and z axes, substituting mechanical lens movement with electromagnetic sensor actuation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If the lens diameter is increased to improve image quality, then the image quality is improved, but it becomes difficult to secure electromagnetic force to move the lens within limited space

Engineering Contradiction:
Improveimage qualityVSAvoidavailable space
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent inverts the stabilization approach by moving the image sensor instead of the lens. This allows the larger diameter lens to be accommodated in the limited space while the sensor, which requires movement for stabilization, is positioned where it can be actuated by the electromagnetic driving system

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent enables three-dimensional movement of the image sensor along x-axis, y-axis, and z-axis directions. This multi-dimensional movement capability allows effective image stabilization while accommodating the larger lens diameter within the limited camera module space

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the image sensor is moved in three axes for image stabilization, then image stabilization is improved, but the device complexity increases

Engineering Contradiction:
Improveimage stabilizationVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the image sensor assembly with the connecting substrate and housing structures. The wing parts of the housing are integrated to form a sealing cavity that accommodates the sensor movement, combining multiple functions (support, sealing, and movement accommodation) into unified structures to reduce overall device complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing wing parts serve multiple functions: they provide structural support for the image sensor, create sealing cavities to prevent foreign object entry, and guide the sensor movement along x, y, and z axes. This multi-functionality reduces the need for separate components, thereby reducing device complexity while maintaining stabilization reliability

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Object-affected harmful factors

If a sealing structure is added to prevent foreign objects and external impacts, then protection is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection from foreign objectsVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The sealing function is merged into the housing wing parts that also provide structural support and movement guidance. The wing parts form a sealing cavity between them and the cover member, integrating protection functionality into existing structural elements without adding separate sealing components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The image sensor assembly is nested within the sealing cavity formed by the housing wing parts and cover member. This nested arrangement provides protection from foreign objects and impacts while maintaining a compact structure, as the sensor moves within the protected cavity rather than requiring external protective mechanisms

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures effective image stabilization, secures maximum electromagnetic force for autofocus within limited space, and enhances design freedom for the camera device, preventing unintended collisions and improving the sealing and impact protection.

Implementation Method 1

it is difficult to secure electromagnetic force to move the lens within a limited space

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

secures maximum electromagnetic force for autofocus within limited space

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS20250016448A1Camera device
Publication Date: 2025.01.09 LG INNOTEK CO LTD
  • US20250016448A1 patent drawing
  • US20250016448A1 patent drawing
  • US20250016448A1 patent drawing

AI summary

The present embodiment relates to a camera device, comprising: a base; a cover member disposed on the base; a housing disposed between the base and the cover member, an image sensor disposed within the base; a connecting substrate that movably supports the image sensor, and a spacing member disposed between the connecting substrate and a side plate of the cover member in a direction perpendicular to an optical axis direction.