Body Sensor Voltage Initialization for Faster Stabilization

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Solution Overview

Problem

Conventional analyte sensors, particularly glucose sensors, experience significant delays in initialization and start-up times, which are inconvenient for users and can lead to suboptimal monitoring and management of health conditions, especially in non-hospital settings.

Innovation Solution

A novel sensor initialization scheme involving a combination of biphasic voltage pulses and a ramped staircase voltage is applied to reduce metal loss and improve sensor performance, utilizing voltammetric analysis to tailor the initialization process for specific sensors, achieving faster stabilization and reduced chrome loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sensor initialization is used, then the sensor becomes stable enough for sensing, but the initialization time is significantly long (e.g., two hours)

Engineering Contradiction:
Improvesensor stabilityVSAvoidinitialization time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary actions by performing specific voltage pulse sequences and electrochemical treatments during the initialization phase to pre-condition the sensor electrode surface. This includes applying potential pulses to reduce metal oxides and establish a stable electrochemical environment before actual sensing begins, thereby reducing the warm-up time from hours to minutes while ensuring sensor stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes electrical parameters during initialization by applying specific voltage pulses (e.g., potential steps, amperometric pulses) with controlled amplitude, duration, and frequency. These parameter variations drive electrochemical reactions that stabilize the electrode surface and reduce initialization time, transforming the sensor from an unstable to a stable state through controlled electrical stimulus.

Inventive Principle:
Principle #35Parameter changes

2Loss of time

If high voltage pulses are applied during initialization to speed up stabilization, then initialization time is reduced, but metal (e.g., chrome) loss from the sensor increases

Engineering Contradiction:
Improveinitialization timeVSAvoidmetal loss
Core Design Contradiction:
Loss of timeVSLoss of substance

Solution Approach 1:

The patent employs periodic voltage pulse sequences during initialization, applying potential pulses at specific frequencies and duty cycles. This periodic electrical stimulus promotes controlled electrochemical reactions that stabilize the electrode surface without causing excessive metal dissolution, thereby reducing initialization time while minimizing metal loss through rhythmically controlled energy input.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent incorporates feedback mechanisms by monitoring the sensor's electrochemical response during initialization and adjusting the applied voltage pulse parameters accordingly. This feedback control ensures that voltage pulses remain within optimal ranges that promote stabilization without exceeding thresholds that would cause excessive metal loss, dynamically balancing speed and material preservation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed method results in significantly reduced sensor run-in time, improved in-vivo performance, and extended sensor longevity by maintaining the integrity of the sensor's metal surface, ensuring quicker and more reliable analyte detection.

Implementation Method 1

voltammetric analysis (e.g., Electrochemical Impedance Spectroscopy (EIS)) may be used to adaptively tailor or customize the initialization process

Methodology Applied
Scientific EffectVoltammetry:

Implementation Method 2

an analyte (or a species derived from it) is electro-active and generates a detectable signal at an electrode in the sensor

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 3

quantified by amperometric measurements (e.g. change in electrical current) through one or more electrodes

Methodology Applied
Scientific EffectAmperometric measurement:

Data Source

PatentEP3644853B1Sensor initialization methods for faster body sensor response
Publication Date: 2025.11.19 MEDTRONIC MINIMED INC
  • EP3644853B1 patent drawingFigure 1
  • EP3644853B1 patent drawingFigure 2A~2B
  • EP3644853B1 patent drawingFigure 3

AI summary

A method of initializing a sensor with a voltage sequence including a ramped voltage combined with a biphasic voltage pulse. The initialization scheme results in faster in-vitro sensor run-in and stabilization times. In various examples, the in-vitro sensor stabilization time is reduced from 200 minutes to 40-55 minutes (a reduction by a factor of least 5 as compared to a non-initialized sensor). In addition, staircase voltage initialization is implemented adaptively so that the voltage step size and sweep rates are changed depending on the state of the sensor (characterized by ISIG magnitude). As a result, individual sensors can be initialized in a customized manner rather than by using a general hardwired and harsh initialization scheme.