Sensor Window Cleaning via Deflector Airflow and Nozzle Ejection

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Solution Overview

Problem

Autonomous vehicle sensors, particularly LIDAR devices, face challenges in maintaining clear visibility due to dirt, water, or ice accumulation on the sensor window, which can obstruct the field of view and reduce detection accuracy, and existing cleaning methods often require liquid or compressed gas, potentially interfering with airflow and visibility.

Innovation Solution

A cleaning system utilizing airflow generated by the vehicle's travel, with a deflector and nozzle arrangement to create a boundary layer and direct airflow to prevent debris impact, and a liquid nozzle to eject washer fluid into the airflow for cleaning, all controlled by a computer to optimize airflow speed based on vehicle speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid or compressed gas is used to clean the sensor window, then cleaning effectiveness is improved, but airflow obstruction and visibility interference occur

Engineering Contradiction:
Improvesensor window cleanlinessVSAvoidairflow obstruction
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The harmful liquid or compressed gas cleaning methods are extracted and replaced with an airflow-based cleaning system that uses the vehicle's existing motion to generate cleaning airflow, eliminating the harmful side effects while maintaining cleaning effectiveness

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The cleaning system utilizes the vehicle's own travel motion to generate the airflow needed for cleaning, making the system self-sufficient and eliminating the need for external liquid or gas supplies that could cause airflow obstruction

Inventive Principle:
Principle #25Self-service

2Measurement precision

If a cleaning system is added to maintain sensor visibility, then detection accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidcleaning system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The airflow system serves multiple functions: it cleans the sensor window, provides aerodynamic protection by deflecting debris, and can be integrated with existing vehicle airflow systems, reducing overall system complexity while maintaining detection accuracy

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cleaning function is merged with the vehicle's existing airflow dynamics and aerodynamic structures, combining multiple functions into a unified system that reduces complexity rather than adding separate cleaning mechanisms

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the sensor window is cleaned frequently to maintain accuracy, then detection reliability is improved, but loss of time and productivity decrease

Engineering Contradiction:
Improvedetection reliabilityVSAvoidcleaning time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The airflow cleaning system operates continuously during vehicle travel, maintaining constant cleaning action rather than requiring periodic interruptions for manual cleaning, thus preserving both detection reliability and travel productivity

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The aerodynamic deflector and airflow system prevent debris accumulation before it obstructs the sensor window, performing preliminary cleaning action that eliminates the need for frequent corrective cleaning interventions

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively cleans the sensor window without obstructing the view, maintaining sensor accuracy and reducing the need for liquid or gas-based cleaning methods, ensuring continuous and accurate environmental detection while avoiding interference with human drivers' visibility.

Implementation Method 1

a deflector fixedly positioned to deflect a first airflow travelling in an opposing direction to a direction of travel of the sensor window to one or more directions tangential to the sensor window

Methodology Applied
Scientific EffectBoundary layer: Boundary Layer

Implementation Method 2

a nozzle fixedly positioned to direct a second airflow through the nozzle to a space between the sensor window and the deflector

Methodology Applied
Scientific EffectCompressed gas:

Data Source

PatentUS10744979B2Sensor apparatus
Publication Date: 2020.08.18 FORD GLOBAL TECH LLC
  • US10744979B2 patent drawing
  • US10744979B2 patent drawing
  • US10744979B2 patent drawing

AI summary

An apparatus includes a sensor window, a deflector fixedly positioned to deflect a first airflow travelling in an opposing direction to a direction of travel of the sensor window to one or more directions tangential to the sensor window, and a nozzle fixedly positioned to direct a second airflow through the nozzle to a space between the sensor window and the deflector.