Sensor-Integrated Work Shoe for Hazard Detection and Adaptive Comfort

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Solution Overview

Problem

Current work shoes lack effective detection and response mechanisms for person-related and environmental characteristics, which can lead to inadequate protection and comfort in hazardous situations.

Innovation Solution

Integration of a sensor unit within the work shoe that detects person-related and environmental characteristics, such as acceleration, temperature, pressure, and location, to enable adaptive safety and comfort functions, including communication with external units for data exchange and parameter adjustment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a sensor unit is integrated into the work shoe to detect person-related and environmental characteristics, then wearer safety and comfort are improved, but device complexity increases

Engineering Contradiction:
Improvewearer safetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple sensor elements (acceleration, temperature, pressure, location) into a single integrated sensor unit within the work shoe. This merging approach improves wearer safety through comprehensive monitoring while managing device complexity by consolidating functions into one modular unit rather than分散 multiple separate systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor unit is designed to perform multiple functions: detecting acceleration for fall detection, monitoring temperature for thermal comfort, measuring pressure for gait analysis, and tracking location for geofencing. This multi-functionality improves reliability through comprehensive monitoring while avoiding the complexity of separate specialized devices for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple sensor elements are integrated into the work shoe, then measurement precision of characteristic variables is improved, but device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the sensing function into distinct sensor elements (acceleration sensor, temperature sensor, pressure sensor, location sensor), each optimized for specific measurements. This segmentation improves measurement precision for each characteristic variable while managing complexity through modular design where each sensor element can be independently selected and positioned.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sensor elements are positioned at specific locations within the work shoe structure to optimize detection accuracy for their respective functions. For example, pressure sensors are placed in the sole to detect gait characteristics, while temperature sensors are positioned near the insole to monitor foot temperature, ensuring local optimization of measurement precision.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If communication units are added for data exchange with external units, then adaptability and response capability are improved, but device complexity and energy consumption increase

Engineering Contradiction:
Improveresponse capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The communication unit enables bidirectional data exchange between the work shoe and external units (mobile devices, servers). Sensor data is transmitted externally for analysis, and feedback is received to trigger responses such as alerts, notifications, or parameter adjustments. This feedback loop improves adaptability and response capability while managing complexity through standardized communication protocols.

Inventive Principle:
Principle #23Feedback

4Ease of operation

If control units are integrated to adapt work shoe parameters based on detected variables, then comfort and safety are improved, but device complexity and energy consumption increase

Engineering Contradiction:
ImprovecomfortVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control unit dynamically adjusts work shoe parameters (such as stiffness, support, or ventilation) based on real-time sensor data detecting wearer characteristics and environmental conditions. This dynamic adaptation improves comfort and safety by automatically optimizing shoe performance for current conditions while managing complexity through algorithmic control rather than mechanical adjustments.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances wearer safety by detecting and responding to hazardous situations, providing comfort through adaptive features and ensuring compliance with safety protocols, while maintaining autonomy and reliability.

Implementation Method 1

the sensor unit includes at least one acceleration sensor element which is provided for detecting at least one acceleration characteristic variable which can be utilized at least for evaluating a safe state of a shoe wearer

Methodology Applied
Scientific EffectAcceleration detection: Accelerometer

Implementation Method 2

The sensor unit includes at least one temperature sensor element which is provided for detecting at least one temperature characteristic variable, in particular a body temperature of a shoe wearer, an underlying-surface temperature and/or an ambient temperature

Methodology Applied
Scientific EffectTemperature detection: Thermocouple

Implementation Method 3

The sensor unit includes at least one pressure sensor element which is provided for detecting at least one pressure characteristic variable, in particular a sole-pressure characteristic variable acting onto a sole by a shoe wearer

Methodology Applied
Scientific EffectPressure detection: Piezoresistive Effect

Data Source

PatentUS11311071B2Work shoe
Publication Date: 2022.04.26 ROBERT BOSCH GMBH
  • US11311071B2 patent drawing
  • US11311071B2 patent drawing
  • US11311071B2 patent drawing

AI summary

A work shoe, in particular a safety shoe, includes at least one passive protection unit which is intended to passively protect a shoe wearer at least against mechanical and/or electrical loads, and includes at least one active protection unit which has at least one sensor unit which is intended to detect at least one characteristic variable at least in order to enable a protection function and/or a comfort function. The sensor unit is configured at least for detecting at least one person-related characteristic variable and/or at least one environmental characteristic variable.