Sensorless Induction Motor Speed Control via Adaptive Observer

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Solution Overview

Problem

Existing methods for controlling the angular rotor speed of induction motors, particularly sensorless speed control, face challenges with transient performance and require additional sensors, and high gain state estimators fail to address performance effectively.

Innovation Solution

A method using a general state estimator with backstepping-based adaptive control that explicitly considers parametric uncertainties and state estimation errors, employing an extended Kalman filter to estimate the state of the induction motor, allowing for high bandwidth and precision speed tracking without assuming time-scale separation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If vector control with full state or rotor speed measurements is used, then adequate performance is achieved, but additional sensors are required which limit application

Engineering Contradiction:
Improvecontrol performanceVSAvoidsensor requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the speed sensing function from physical sensors and implements it through a sensorless speed estimator that calculates rotor speed from stator voltage and current measurements. The estimator uses an adaptive observer that processes electrical measurements to derive mechanical speed information without requiring additional speed sensors.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical sensor-based speed measurement system with an electronic estimation system. The sensorless speed estimator uses mathematical models and signal processing to substitute for physical speed sensors, eliminating the need for mechanical coupling and sensor installation while maintaining speed control capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If sensorless adaptive control is used to avoid additional sensors, then device complexity is reduced, but transient performance becomes unsatisfactory due to parameter assumptions

Engineering Contradiction:
Improvesensor requirementsVSAvoidtransient performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a dynamic adaptive observer that continuously adjusts its parameters based on real-time system behavior. The observer gains and model parameters are adapted online to match actual motor conditions, allowing the sensorless controller to maintain accurate speed estimation during transient operations without relying on fixed parameter assumptions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs parameter adaptation mechanisms that modify the observer's internal parameters based on operating conditions. The adaptive law adjusts estimator parameters dynamically to compensate for motor parameter variations, ensuring accurate speed estimation across different operating points and transient states without requiring physical sensors.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If high gain state estimators or sliding mode estimators are used to avoid parameter assumptions, then adaptability is improved, but performance remains unsatisfactory and system design becomes difficult

Engineering Contradiction:
Improveparameter assumption freedomVSAvoidcontrol performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent incorporates feedback mechanisms in the adaptive observer where the estimation error is continuously fed back to adjust the observer parameters and improve accuracy. The feedback loop uses the difference between estimated and actual system behavior to refine speed estimates, providing robust performance without requiring extreme gain values or complex sliding mode algorithms.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9893666B2Method and system for controlling angular rotor speeds of sensorless induction motors
Publication Date: 2018.02.13 MITSUBISHI ELECTRIC RESEARCH LABORATORIES INC
  • US9893666B2 patent drawing
  • US9893666B2 patent drawing
  • US9893666B2 patent drawing

AI summary

A method controls an angular speed of an induction motor by measuring a stator current and a stator voltage of the induction motor to determine an estimated stator current, an estimated rotor flux amplitude, and an estimated rotor speed. A first virtual control signal is based on a reference rotor speed and the estimated rotor speed. A second virtual control signal is based on the first virtual control signal and an estimated electromagnetic torque. A third virtual control signal is based on a reference rotor flux reference and the estimated rotor flux amplitude. A fourth virtual control signal is based on the third virtual control signal and an estimate of the third virtual control signal. Then, control input voltages are applied to the induction motor based on the second virtual control signal and the fourth virtual control signal.