Sensorless Magnetic Bearing Displacement Error Removal
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Solution Overview
Problem
Magnetic bearing apparatuses face instability in high-frequency ranges due to displacement detection errors caused by exciting currents, making accurate displacement detection and stable control challenging, especially in high-frequency ranges.
Innovation Solution
A magnetic bearing apparatus that uses a PWM driver with a carrier frequency, a current detector to extract displacement error signals, and a displacement error signal removing section to directly remove displacement errors without the need for filters, allowing for stable magnetic levitation even in high-frequency ranges.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Speed
If high-frequency exciting current is supplied to the electromagnet, then the magnetic bearing can operate at higher rotation speeds, but the displacement detection error increases due to greater inductance changes caused by exciting current variations
Solution Approach 1:
The patent converts the harmful effect of exciting current variations (which cause inductance changes and detection errors) into a useful signal. By detecting the voltage waveform across the electromagnet and extracting the component corresponding to exciting current variations, the system uses this previously harmful signal as a reference to cancel out the detection error through subtraction, thereby improving displacement detection accuracy even at high frequencies
Solution Approach 2:
The system implements feedback by continuously monitoring the voltage waveform across the electromagnet, extracting the exciting current variation component, and using this information to compensate for displacement detection errors in real-time. This closed-loop approach allows the system to maintain accurate displacement detection while operating at high rotation speeds
2Measurement precision
If complex filtering characteristics are used to remove displacement detection errors, then displacement detection accuracy improves, but device complexity and cost increase
Solution Approach 1:
The patent extracts only the necessary component (exciting current variation signal) from the voltage waveform through simple rectification and smoothing circuits, rather than using complex filtering systems. This extracted signal is then used for error compensation, achieving accurate displacement detection with minimal circuit complexity
Solution Approach 2:
The patent replaces complex mechanical or electronic filtering systems with a simpler signal processing approach based on waveform analysis and subtraction. Instead of using intricate filter networks to remove detection errors, the system uses digital or analog subtraction of the extracted exciting current component from the displacement signal, achieving the same goal with simpler hardware
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach enables accurate displacement detection and stable magnetic bearing control across a wide frequency range, including high frequencies, without the need for complex filtering characteristics, thereby reducing costs and simplifying the apparatus.
Implementation Method 1
electromagnets for supporting a rotor rotatably mounted on an axis by magnetic levitation by a magnetic force generated by the electromagnets at a predetermined position
Implementation Method 2
The impedance of the electromagnet is mainly composed of inductance elements of the electromagnet, and a change in this inductance is used for detecting the displacement of the rotating object
Data Source
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AI summary
A sensorless magnetic bearing apparatus supports a rotating (1) object using magnetic levitation by a magnetic force of electromagnets (2,3). The magnetic bearing apparatus includes a PWM driver (4) configured to supply exciting currents to the electromagnets (2,3), a driver power source (5) configured to drive the PWM driver (4), and a displacement error signal removing section configured to extract a displacement error signal (verr) of the displacement information (vdisp) from a current (ie) flowing through the driver power source (5) and to remove (15) the displacement error signal (verr) from the displacement information (vdisp).