Sensorless Motor Startup Using Inverse Exponential Speed Control

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Solution Overview

Problem

Sensor-less motors face challenges in accurate speed and position estimation during initial start-up, leading to instability and loss of synchronization when transitioning from open-loop to closed-loop control.

Innovation Solution

A motor controller using an inverse exponential function with respect to time for open-loop control, based on mechanical properties like friction and inertia, to quickly achieve target speed and stabilize operation, followed by closed-loop control once sufficient speed is reached.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional open-loop control with quadratic function is used for sensor-less motor start-up, then the control implementation is simple, but the motor speed increase is slow and synchronization is lost during transition to closed-loop control

Engineering Contradiction:
Improvemotor speed increase rateVSAvoidsynchronization stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the mathematical function used for open-loop control from a conventional quadratic function to an inverse exponential function. This parameter change in the control algorithm enables faster motor speed increase while maintaining synchronization stability during the transition to closed-loop control, directly resolving the contradiction between speed increase rate and synchronization reliability.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If open-loop control is used during initial start-up, then the control complexity is reduced, but accurate speed and position estimation becomes difficult leading to instability

Engineering Contradiction:
Improvecontrol system complexityVSAvoidspeed and position estimation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by using an inverse exponential function to pre-establish accurate speed estimation during the open-loop start-up phase. This preliminary accurate estimation enables a successful transition to closed-loop control without requiring complex sensor hardware, thus maintaining low device complexity while improving measurement precision.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240007035A1Open-loop motor control
Publication Date: 2024.01.04 TEXAS INSTRUMENTS INC
  • US20240007035A1 patent drawing
  • US20240007035A1 patent drawing
  • US20240007035A1 patent drawing

AI summary

A motor controller adapted to be coupled to a motor having a rotor. The motor controller includes a storage device containing software. The motor controller also includes a processor core coupled to the storage device and adapted to be coupled to the motor. The processor core is configured to operate the motor in an open-loop control in response to determining a speed of the rotor determined based on an inverse exponential function with respect to time.