Separate Drawer Lock Mechanism for Independent Cartridge Replacement

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Solution Overview

Problem

Existing image forming apparatuses require simultaneous replacement of photosensitive drums and development units, which can be inconvenient and inefficient.

Innovation Solution

The image forming apparatus is designed with separate drawers for the drum cartridge and development cartridge, allowing for independent replacement and maintenance, utilizing a lock mechanism to facilitate easy access and operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the drum cartridge and development cartridge are mounted in separate drawers, then independent replacement is enabled, but the structure becomes more complex

Engineering Contradiction:
ImproveIndependent replacement of cartridgesVSAvoidDrawer and lock mechanism structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The image forming apparatus is divided into separate drawers: a first drawer for the drum cartridge and a second drawer for the development cartridge. This segmentation allows independent access and replacement of each cartridge without affecting the other, directly enabling the independent replacement capability while managing structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lock member integrates multiple functions: it locks both the first and second drawers simultaneously, and also locks the cartridge to the drawer together. This merging of locking functions into a single mechanism simplifies the overall structure despite having separate drawers, counteracting the increased complexity from segmentation

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If a lock mechanism is used to secure both drawers, then operational stability is improved, but the ease of operation decreases

Engineering Contradiction:
ImproveDrawer security and stabilityVSAvoidDrawer access convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The lock member is preliminarily positioned to engage with both drawers and the cartridge simultaneously. When the drawer is pulled open, the lock member automatically disengages in advance, allowing the drawer to open smoothly without requiring additional manual unlocking actions. This preliminary positioning maintains security while preserving ease of operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The lock mechanism is designed to automatically lock and unlock through the drawer's own movement. When the drawer is closed, the lock member automatically engages to secure both drawers and the cartridge. When opened, it automatically releases. This self-service mechanism improves reliability without adding operational complexity

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11061362B2Image forming apparatus
Publication Date: 2021.07.13 BROTHER KOGYO KK
  • US11061362B2 patent drawing
  • US11061362B2 patent drawing
  • US11061362B2 patent drawing

AI summary

A first drawer configured to support a drum cartridge moves in a first direction between a first mount position and a first detachment position. A second drawer configured to support a development cartridge moves in the first direction between a second mount position and a second detachment position. The second drawer is located between the first drawer located at the first mount position and a cover located at a closed position with respect to the first direction in a state where the second drawer is located at the second mount position. A lock member moves between a lock position at which the first drawer and the second drawer are locked together and a lock release position at which a lock state between the first drawer and the second drawer is released. A lock release member causes the lock member at the lock position to move to the lock release position.