Separated Brake Pedal and Hydraulic Unit for Stable Braking

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Solution Overview

Problem

Conventional electronic brake systems face challenges in providing stable braking performance and reliability, especially in various operation situations, due to technical issues with electronic components and potential hydraulic pressure instability.

Innovation Solution

An electronic brake system with a pedal unit and a hydraulic pressure providing unit that are physically separated, utilizing a pedal simulator for feedback and solenoid valves for precise control of hydraulic pressure, along with an auxiliary hydraulic pressure device for backup in case of failures, to ensure stable braking across different modes and conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If electronic components are used to control hydraulic pressure supply, then various braking functions can be implemented, but reliability deteriorates when technical problems occur in electronic components

Engineering Contradiction:
Improvebraking functionsVSAvoidbraking stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The brake system is divided into two independent control paths: a primary electronic brake control path using electronic components for various braking functions, and a secondary mechanical brake control path using a mechanical booster for reliable emergency braking. This segmentation ensures that if electronic components fail, the mechanical path remains available to maintain basic braking functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates a mechanical booster as a backup mechanism that is activated when electronic brake control fails. This beforehand cushioning approach prepares an alternative solution in advance to compensate for potential electronic component failures, ensuring continuous braking capability.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Ease of operation

If pedal unit and hydraulic pressure providing unit are physically separated, then ease of operation improves, but device complexity increases

Engineering Contradiction:
Improvebrake operationVSAvoidsystem structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The brake system is segmented into a pedal unit and a hydraulic pressure providing unit that are physically separated and independently controllable. The pedal unit includes a pedal simulator for driver feedback, while the hydraulic pressure providing unit includes both electronic and mechanical pathways. This segmentation allows independent optimization of each unit's function while maintaining overall system coordination through control signals.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves stable and reliable braking performance across various operation modes, reduces component loads, improves durability and assembly efficiency, and saves manufacturing costs by ensuring hydraulic pressure stability even when components fail or leakages occur.

Implementation Method 1

a pedal simulator configured to generate a reaction force to a pedal force of the brake pedal and provide a pedal feel to the driver

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

a hydraulic pressure supply device configured to generate the hydraulic pressure of the pressurizing medium by operating a hydraulic piston by the electrical signal

Methodology Applied
Scientific EffectHydraulic pressure generation: Hydraulic Press

Implementation Method 3

utilizing a pedal simulator for feedback and solenoid valves for precise control of hydraulic pressure

Methodology Applied
Scientific EffectElectromagnetic actuation: Solenoid

Data Source

PatentUS20230391305A1Electronic brake system
Publication Date: 2023.12.07 HL MANDO CORP
  • US20230391305A1 patent drawing
  • US20230391305A1 patent drawing
  • US20230391305A1 patent drawing

AI summary

An electronic brake system is disclosed. The electronic brake system, according to the present embodiment, comprises: a pedal unit that is connected to a brake pedal and operated by a driver's pedal effort; and a hydraulic pressure providing unit that generates hydraulic pressure of a pressurizing medium for braking a vehicle on the basis of an electrical signal outputted in response to displacement of the brake pedal, wherein the pedal unit and the hydraulic pressure providing unit may be disposed to be physically separated from each other on a vehicle body.