Thermal Detection Element With Separated Infrared Absorbers

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Solution Overview

Problem

Existing thermal detection elements struggle with accurate detection of infrared rays.

Innovation Solution

A thermal detection element comprising a substrate with multiple thermal detectors, each including a first electrode, a second electrode, a thermoelectric converter, and an absorber that absorbs infrared rays and generates heat, with the absorbers being separated from each other to enhance detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If absorbers in adjacent thermal detectors are close together, then integration density is increased, but detection accuracy deteriorates due to thermal interference between adjacent detectors

Engineering Contradiction:
Improveintegration density of thermal detectorsVSAvoiddetection accuracy of infrared rays
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The absorber is divided into multiple separate absorbers within each thermal detector, and these separate absorbers are spatially distributed to minimize thermal coupling. This segmentation allows high integration density while maintaining detection accuracy by reducing thermal interference between adjacent detectors.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An insulating film is introduced as an intermediary layer between adjacent thermal detectors to block thermal conduction. This mediator prevents thermal interference between detectors while allowing the absorbers to be positioned closely together, thus maintaining both high integration density and detection accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If absorbers are made larger to improve absorption efficiency, then infrared ray absorption is enhanced, but thermal diffusion to adjacent detectors increases, reducing detection accuracy

Engineering Contradiction:
Improveinfrared ray absorption efficiencyVSAvoiddetection accuracy
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

Each thermal detector is equipped with multiple separate absorbers that are locally optimized for infrared absorption. The absorbers are positioned and sized to maximize absorption efficiency while minimizing thermal diffusion to adjacent detectors, creating local quality variations that optimize both absorption and detection accuracy.

Inventive Principle:
Principle #3Local quality

3Device complexity

If thermal detectors are arranged closer together to increase integration density, then device complexity is reduced, but thermal crosstalk between detectors increases

Engineering Contradiction:
Improvearrangement complexity of thermal detectorsVSAvoiddetection accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

An insulating film is positioned between adjacent thermal detectors to act as a thermal barrier. This intermediary allows detectors to be arranged closely together for high integration density while the insulating film prevents thermal crosstalk, maintaining detection accuracy and reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration allows for high-accuracy detection of infrared rays by generating a measurable electromotive force through the thermoelectric effect, enabling precise infrared ray detection.

Implementation Method 1

an absorber that is disposed on the first electrode, and absorbs infrared rays and generates heat

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

a thermoelectric converter disposed between the first electrode and the second electrode

Methodology Applied
Scientific EffectThermoelectric effect: Seebeck Effect

Data Source

PatentUS20250334453A1Thermal detection element, method of manufacturing thermal detection element, and image sensor
Publication Date: 2025.10.30 SONY GROUP CORP
  • US20250334453A1 patent drawing
  • US20250334453A1 patent drawing
  • US20250334453A1 patent drawing

AI summary

A thermal detection element according to an embodiment of the present technology includes a substrate and a plurality of thermal detectors. Each of the plurality of thermal detectors is disposed on the substrate. Each of the plurality of thermal detectors includes a first electrode, a second electrode disposed on the substrate, a thermoelectric converter disposed between the first electrode and the second electrode, and an absorber that is disposed on the first electrode, and absorbs infrared rays and generates heat. The absorber included in each of the plurality of thermal detectors is configured to be separated from the absorber of another one of the thermal detectors.