Separating Plate Rotation Mechanism for Jam Clearance in Fixing Apparatus

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing image forming apparatuses face challenges in easily clearing jams, particularly with materials of low rigidity, as the separating plate's retraction mechanism is not effectively employed, leading to difficulties in maintaining a stable space between the separating plate and the rotatable fixing member.

Innovation Solution

The apparatus incorporates a separating unit with spacers and a holding unit that allows the separating plate to be rotated between positions where the spacers are abutted against or spaced from the rotatable member, enabling easy jam clearance while maintaining a consistent space, facilitated by guiding slots and an urging mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the separating plate is largely retracted to expose the exit portion of the fixing nip, then the ease of jam clearance is improved, but the stability of the space between the separating plate and the rotatable fixing member deteriorates

Engineering Contradiction:
Improveease of jam clearanceVSAvoidstability of space between separating plate and rotatable fixing member
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The separating plate is designed to be movable between a retracted position (for jam clearance) and a positioned state (for normal operation). The holding unit enables dynamic positioning, allowing the separating plate to be moved to expose the exit portion during jams while maintaining a stable spaced relationship during normal operation through the urging portion and guiding slots.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The spacers act as intermediary elements between the separating plate and the rotatable fixing member, maintaining a precise and stable space when the separating plate is in its operational position. The guiding slots serve as intermediaries to guide the movement of the holding unit, ensuring controlled transition between retracted and positioned states.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the separating plate is kept near the rotatable fixing member via spacers, then the stability of the space is improved, but the ease of jam clearance deteriorates

Engineering Contradiction:
Improvestability of space between separating plate and rotatable fixing memberVSAvoidease of jam clearance
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The system transitions from a static separating plate to a dynamic one that can be moved between positions. During normal operation, the urging portion maintains the separating plate near the rotatable fixing member for stability. During jams, the holding unit allows the separating plate to be retracted, exposing the exit portion for easy clearance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The urging portion automatically maintains the separating plate in its operational position near the rotatable fixing member without requiring continuous intervention. The guiding slots and spacers work together to self-regulate the position and movement of the separating plate, ensuring it returns to the stable positioned state after being retracted for jam clearance.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If a holding unit with urging portion is added to control the separating unit, then the stability of the space is improved, but the device complexity increases

Engineering Contradiction:
Improvestability of space between separating plate and rotatable fixing memberVSAvoidcomplexity of separating unit mechanism
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The separating unit is segmented into distinct functional components: the separating plate, spacers, holding unit, urging portion, and guiding slots. Each component has a specific function, and their modular arrangement allows for easier manufacturing, assembly, and maintenance while achieving the desired stable spaced relationship.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The spacers and guiding slots serve as intermediary elements that simplify the overall mechanism. The spacers maintain the space without requiring complex positioning systems, and the guiding slots provide straightforward guidance for the holding unit's movement, reducing the need for complex control mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS8923738B2Image heating apparatus, fixing apparatus and image forming apparatus
Publication Date: 2014.12.30 CANON KK
  • US8923738B2 patent drawing
  • US8923738B2 patent drawing
  • US8923738B2 patent drawing

AI summary

An image heating apparatus includes: a rotatable member; a pair of frames; a separating unit including a separating plate and a pair of spacers; and a holding unit including a holding portion and an urging portion. The holding unit is rotatable between a first position where the spacers are abutted against the rotatable member and a second position where the spacers are spaced from the rotatable member. The frames include a pair of shaft portions, and the separating unit includes a pair of guiding slots with movement of the holding unit from the second position to the first position. The holding portion permits inclination of the separating unit so that only one of the shaft portions is abutted against a stopper portion of its associated guiding slot with the abutment of the spacers against the rotatable member.